Dual-rotor electric rotating machine

Patent metadata

Field	Value
Publication number	US-10038353-B2
Application number	US-201514661166-A
Country	US
Kind code	B2
Filing date	Mar 18, 2015
Priority date	Mar 18, 2014
Publication date	Jul 31, 2018
Grant date	Jul 31, 2018

Abstract

A dual-rotor electric rotating machine includes a stator and first and second rotors that are arranged with the stator interposed therebetween. The stator includes a stator core, at least one stator winding and a stator core support. The at least one stator winding is formed of a plurality of electric conductor segments each of which is substantially U-shaped to have a base and a pair of end portions. The electric conductor segments are received in slots of the stator core so that the end portions of the electric conductor segments are located on the same side of the stator core as the stator core support and the bases of the electric conductor segments are located on the opposite side of the stator core to the stator core support. Each corresponding pair of the end portions of the electric conductor segments are electrically connected with each other.

First claim

What is claimed is:

1. A dual-rotor electric rotating machine comprising:
a stator including an annular stator core, at least one stator winding and a stator core support, the stator core having a plurality of slots formed therein, the at least one stator winding being mounted on the stator core so as to be received in the slots of the stator core, the stator core support being provided on one axial side of the stator core to support the stator core; and
first and second rotors that are rotatably arranged with the stator interposed therebetween,
wherein
the at least one stator winding is formed of a plurality of electric conductor segments each of which is substantially U-shaped to have a base and a pair of end portions,
the electric conductor segments are received in the slots of the stator core so that the end portions of the electric conductor segments are located on the same axial side of the stator core as the stator core support and the bases of the electric conductor segments are located on the opposite axial side of the stator core to the stator core support,
each corresponding pair of the end portions of the electric conductor segments are electrically connected with each other,
the stator core is fixed to the stator core support by a fixing member,
the stator core has a through-hole, through which the fixing member extends and a plurality of fluid passages that are formed separately from the through-hole so as to allow fluid to flow through the fluid passages.
between the stator core and the stator core support, there is formed a space into which the fluid is introduced, and
the stator core support has an abutting part, which abuts an axial end face of the stator core so as to cover a periphery of the through-hole on the axial end face, and a guiding part that guides the fluid into the fluid passages.

2. The dual-rotor electric rotating machine as set forth in claim 1 , wherein the stator is configured so that the fluid flows to collide with the at least one stator winding and then flows through the fluid passages via the guiding part of the stator core support.

3. The dual-rotor electric rotating machine as set forth in claim 2 , wherein the fluid is oil or air.

4. The dual-rotor electric rotating machine as set forth in claim 1 , wherein the stator core has a back core portion that is configured to form a magnetic flux merging path in which magnetic fluxes from the first and second rotors merge with each other.

5. The dual-rotor electric rotating machine as set forth in claim 1 , further comprising a disc portion to which both the first and second rotors are fixed, wherein the disc portion has a higher heat conductivity than the first and second rotors.

6. The dual-rotor electric rotating machine as set forth in claim 1 , wherein the first rotor includes a plurality of first magnets that are provided on a periphery of the first rotor facing the stator core,
the second rotor includes a plurality of second magnets that are provided on a periphery of the second rotor facing the stator core, and
each of the first magnets is offset from a corresponding one of the second magnets in a circumferential direction of the stator core by a predetermined angle.

7. The dual-rotor electric rotating machine as set forth in claim 1 , wherein the first rotor includes a plurality of first magnets that are provided on a periphery of the first rotor facing the stator core,
the second rotor includes a plurality of second magnets that are provided on a periphery of the second rotor facing the stator core, and
the first magnets are arranged alternately with the second magnets in a circumferential direction of the stator core.

8. The dual-rotor electric rotating machine as set forth in claim 1 , wherein the through-hole is formed in the stator core so as to be offset from the electric conductor segments and the fluid passages in a circumferential direction of the stator core.

9. The dual-rotor electric rotating machine as set forth in claim 1 , further comprising:
a housing that receives the stator and the first and second rotors therein; and
a fluid supplier that supplies the fluid from an outside to an inside of the housing,
wherein
the space formed between the stator core and the stator core support, into which the fluid is introduced, is an interior space formed in the inside of the housing.

Assignees

• Denso Corp

Inventors

• Kusase Shin

Classifications

• H02K3/12 Primary

  arranged in slots · CPC title

• H02K9/19 Primary

  for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil · CPC title

• H02K21/12

  with stationary armatures and rotating magnets · CPC title

• H02K15/125

  Heating or drying of machines in operational state, e.g. standstill heating · CPC title

• H02K16/02

  Machines with one stator and two {or more} rotors · CPC title