Production method of multiple panes

Patent metadata

Field	Value
Publication number	US-10036194-B2
Application number	US-201414546371-A
Country	US
Kind code	B2
Filing date	Nov 18, 2014
Priority date	May 18, 2012
Publication date	Jul 31, 2018
Grant date	Jul 31, 2018

Abstract

The objective is to propose a production method of multiple panes which can be simple and nevertheless produce a multiple pane in its finished state which does not include any undesired protrusion from an external surface of a glass panel. The production method includes: hermetically bonding, with a sealing member, peripheries of paired glass panels disposed facing each other at a predetermined distance to form a space to be hermetically enclosed between the glass panels; evacuating air from the space through an outlet to make the space be in a reduced pressure state; subsequently dividing the space by a region forming member disposed inside the space to form a partial region which do not include the outlet; and subsequently cutting out the partial regions by cutting the pair of glass panels.

First claim

The invention claimed is:

1. A production method of multiple panes comprising:
hermetically bonding, with a hermetically-bonding member, peripheries of paired glass panels disposed facing each other at a predetermined distance to form a space to be hermetically enclosed between the glass panels;
evacuating air from the space through an outlet to make the space be in a reduced-pressure state;
subsequently dividing the space by a plurality of region forming members disposed inside the space to form at least two partial regions which do not include the outlet; and
subsequently cutting out the at least two partial regions by cutting the pair of glass panels.

2. The production method of multiple panes of claim 1 , wherein: the plurality of region forming members include at least one air passage interconnecting an inside and an outside of the at least two partial regions; and after the space is in the reduced-pressure state, the space is divided by closing the at least one air passage to form the at least two partial regions.

3. The production method of multiple panes of claim 2 , wherein: the at least one air passage is an opening in the plurality of region forming members; and after the space is in the reduced-pressure state, the opening is closed by melting the plurality of region forming members.

4. The production method of multiple panes of claim 1 , wherein: a formation height of the plurality of region forming members before being melted is less than a formation height of the hermetically-bonding member before being melted; and after the space is made to be in the reduced-pressure state after the pair of glass panels are hermetically bonded by melting the hermetically-bonding member, the space is divided by the plurality of region forming members by decreasing the distance between the pair of glass panels to form the at least two partial regions.

5. The production method of multiple panes of claim 1 , wherein: a melting-temperature of the plurality of region forming members is higher than a melting-temperature of the hermetically-bonding member; the space is formed by hermetically bonding the pair of glass panels at a temperature causing melting of the hermetically-bonding member to form the space; and after the space is in the reduced-pressure state, the space is divided by melting the plurality of region forming members at a temperature causing melting of the plurality of region forming members to form the at least two partial regions.

6. The production method of multiple panes of claim 1 , wherein: after the space is formed by conducting melting inside a furnace to melt the hermetically-bonding member, and subsequently the space is made to be in the reduced-pressure state after the glass panels are removed from the furnace, the space is divided by conducting again melting inside the furnace to melt the plurality of region forming members to form the at least two partial regions.

7. The production method of multiple panes of claim 1 , wherein the outlet is formed in at least one of the pair of glass panels.

8. The production method of multiple panes of claim 1 , wherein the hermetically-bonding member and the plurality of region forming members are made from glass frit.

9. The production method of multiple panes of claim 1 , wherein a spacer for keeping a gap between the pair of glass panels is disposed on a surface of at least one of the pair of glass panels.

10. The production method of multiple panes of claim 1 , wherein a height keeping member for keeping a gap between the pair of glass panels is disposed at a portion on which the hermetically-bonding member is to be formed.

11. The production method of multiple panes of claim 9 , wherein the spacer is formed by photolithography.

12. The production method of multiple panes of claim 10 , wherein the height keeping member is formed by photolithography.

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Abe Hiroyuki
• Nonaka Masataka
• Yoshida Hideki
• Uriu Eiichi
• Hasegawa Kenji

Classifications

• E06B3/66304

  Discrete spacing elements, e.g. for evacuated glazing units · CPC title

• E06B3/6612

  Evacuated glazing units · CPC title

• C03C27/06 Primary

  Joining glass to glass by processes other than fusing (fusing C03B23/20; units for use as elements for closing wall or like openings and comprising two or more parallel glass panes in spaced relationship, the panes being permanently secured together E06B3/66) · CPC title

• E06B3/6775 Primary

  Evacuating or filling the gap during assembly · CPC title

• E06B2003/66338

  of glass · CPC title