System and method including multi-circuit solution extraction for recovery of metal values from metal-bearing materials

Patent metadata

Field	Value
Publication number	US-10036080-B2
Application number	US-201514920768-A
Country	US
Kind code	B2
Filing date	Oct 22, 2015
Priority date	Dec 20, 2011
Publication date	Jul 31, 2018
Grant date	Jul 31, 2018

Abstract

The present disclosure relates to a metal recovery process comprising a solvent extraction process. In an exemplary embodiment, the solution extraction system comprises a plant with a first and second circuit. A high-grade pregnant leach solution (“HGPLS”) is provided to the first and second circuit, and a low-grade pregnant leach solution (“LGPLS”) is provided to the second circuit. The first circuit produces a rich electrolyte, which can be forwarded to a primary metal recovery, and a low-grade raffinate, which can be forwarded to a secondary metal recovery process. The second circuit produces a rich electrolyte, which can also be forwarded to the primary metal recovery process. The first and second circuits are in fluid communication with each other.

First claim

The invention claimed is:

1. A system for extracting metal value comprising:
a first metal-bearing solution;
a second metal-bearing solution; and
a solution extraction plant comprising a first circuit and a second circuit,
wherein the first circuit comprises at least two first circuit extractors and at least one first circuit stripping unit, and wherein the second circuit comprises at least two second circuit extractors and at least one second circuit stripping unit, and wherein the first circuit and second circuit are in fluid communication with each other.

2. The system of claim 1 , wherein the first metal-bearing solution is a pregnant leach solution comprising a higher concentration of metal than the second metal-bearing solution.

3. The system of claim 1 , wherein the first metal-bearing solution and second metal-bearing solution comprise copper.

4. A system for extracting metal value comprising:
a solution extraction plant comprising a first circuit and a second circuit,
wherein the first circuit comprises at least two first circuit extractors and at least one first circuit stripping unit, and wherein the second circuit comprises at least two second circuit extractors and at least one second circuit stripping unit, and wherein the first circuit and second circuit are in fluid communication with each other;
a first electrolyte forwarded to a primary electrowinning circuit; and
a second electrolyte forwarded to a second electrowinning circuit.

Assignees

• Freeport Minerals Corp

Inventors

• Morgan Jason M
• Savage Barbara J
• Meadows David G
• Hazen Wayne W

Classifications

• C22B3/02 Primary

  Apparatus therefor · CPC title

• C22B3/44

  by chemical processes (treatment or purification of solutions by liquid-liquid extraction C22B3/26, by ion-exchange extraction C22B3/42) · CPC title

• B01D11/0488

  Flow sheets · CPC title

• B01D11/028 Primary

  Flow sheets · CPC title

• C22B3/20

  Treatment or purification of solutions, e.g. obtained by leaching (C22B3/18 takes precedence) · CPC title