Control system for storage and retrieval systems

Patent metadata

Field	Value
Publication number	US-10035649-B2
Application number	US-201715716310-A
Country	US
Kind code	B2
Filing date	Sep 26, 2017
Priority date	Apr 10, 2009
Publication date	Jul 31, 2018
Grant date	Jul 31, 2018

Abstract

A warehouse storage and retrieval system including an array of multilevel storage racks having at least one transfer deck, picking isles and storage areas disposed along picking isles, the storage areas being configured to hold differing loads, and a controller including a management module configured to variably size the storage areas of the array of multilevel storage rack modules and assign each of the variably sized storage areas to a corresponding one of the differing loads, wherein the storage and retrieval system is arranged to transport the differing loads for placement in the variably sized storage areas assigned by the controller.

First claim

What is claimed is:

1. A method comprising:
providing a storage and retrieval system having an array of multilevel storage racks, each level of the multilevel level storage racks having storage spaces configured to hold a respective load;
providing at least one vertical lift at a fixed planform location within the array of multilevel storage racks;
at least transporting, with the at least one vertical lift, loads from each level of the multilevel storage racks, each level having a vertical lift transfer location corresponding to each fixed planform location of the at least one vertical lift; and
selecting, with a controller, a vertical lift transfer location for transport of loads from a respective level of the multilevel storage racks based on a predetermined characteristic of load fill sequencing of a first load in a load fill sequence with respect to another load in the load fill sequence.

2. The method of claim 1 , wherein the predetermined characteristic is a scarcity of levels on which a predetermined load in the load fill sequence is located.

3. The method of claim 2 , further comprising, with the controller,
looking ahead a predetermined number of order lines in the load fill sequence;
determining if the other load in one of the predetermined number of order lines exists on fewer than a predetermined number of levels; and
selecting a vertical lift transfer location, for transferring the first load to a corresponding vertical lift, from a level that is different from a level on which the other load is located.

4. The method of claim 1 , wherein the predetermined characteristic is a ratio of a number of levels on which a stock keeping unit corresponding to the first load is located and a number of levels on which a stock keeping unit corresponding to the other load is located where the other load is downstream from the first load in the load fill sequence.

5. The method of claim 1 , further comprising transferring loads between the storage spaces on a respective level and the vertical lift with at least one autonomous vehicle disposed on the respective level.

6. The method of claim 1 , wherein the first load and the other load are differing loads, the method further comprising variably sizing, with the controller, the storage spaces of the multilevel level storage racks so that the storage spaces are sized to hold the differing loads.

7. The method of claim 6 , further comprising assigning, with the controller, each of the variably sized storage spaces to a corresponding differing load.

8. The method of claim 7 , further comprising transporting the differing loads for placement in the variably sized storage spaces assigned by the controller.

9. The method of claim 1 , further comprising determining, with the controller, inventory levels at the end of at least one predetermined order fulfillment time period and scheduling inventory replenishment orders based on the determined inventory levels.

10. The method of claim 1 , further comprising determining, with the controller, inventory levels at the end of at least one predetermined order fulfillment time period and scheduling inventory replenishment orders based on the determined inventory levels.

11. A method comprising:
providing a storage and retrieval system having an array of multilevel storage racks, each level of the multilevel level storage racks having storage spaces configured to hold a respective load;
providing at least one vertical lift at a fixed planform location within the array of multilevel storage racks;
at least transporting, with the at least one vertical lift, loads from each level of the multilevel storage racks, each level having a vertical lift transfer location corresponding to each fixed planform location of the at least one vertical lift; and
selecting, with a controller, a vertical lift transfer location for transport of loads from a respective level of the multilevel storage racks based on
looking ahead a predetermined number of order lines in the load fill sequence, and
determining if the other load in one of the predetermined number of order lines exists on fewer than a predetermined number of levels,
wherein the first load is transferred to a corresponding vertical lift, from a level that is different from a level on which the other load is located.

12. The method of claim 11 , further comprising transferring loads between the storage spaces on a respective level and the vertical lift with at least one autonomous vehicle disposed on the respective level.

13. The method of claim 11 , wherein the first load and the other load are differing loads, the method further comprising variably sizing, with the controller, the storage spaces of the multilevel level storage racks so that the storage spaces are sized to hold the differing loads.

14. The method of claim 13 , further comprising assigning, with the controller, each of the variably sized storage spaces to a corresponding differing load.

15. The method of claim 14 , further comprising transporting the differing loads for placement in the variably sized storage spaces assigned by the controller.

16. A storage and retrieval system comprising:
an array of multilevel storage racks, each level of the multilevel level storage racks having storage spaces configured to hold a respective load;
at least one vertical lift at a fixed planform location within the array of multilevel storage racks, the at least one vertical lift being configured to at least transport loads from each level of the multilevel storage racks, each level having a vertical lift transfer location corresponding to each fixed planform location of the at least one vertical lift; and
a controller configured to select a vertical lift transfer location for transport of loads from a respective level of the multilevel storage racks based on at least one predetermined characteristic of load fill sequencing of a first load in a load fill sequence with respect to another load in the load fill sequence so that the at least one vertical lift outputs the first load and the other load in a predetermined sequence corresponding to a pallet building order.

17. The storage and retrieval system of claim 16 , wherein the at least one predetermined characteristic is a scarcity of levels on which a predetermined load in the load fill sequence is located.

18. The storage and retrieval system of claim 17 , wherein the controller is configured to
look ahead a predetermined number of order lines in the load fill sequence;
determine if the other load in one of the predetermined number of order lines exists on fewer than a predetermined number of levels; and
select a vertical lift transfer location, for transferring the first load to a corresponding vertical lift, from a level that is different from a level on which the other load is located.

19. The storage and retrieval system of claim 17 , wherein the at least one predetermined characteristic is a ratio of a number of levels on which a stock keeping unit corresponding to the first load is located and a number of levels on which a stock keeping unit corresponding to the other load is located where the other load is downstream from the first load in the load fill sequence.

20. The storage and retrieval system of claim 17 , further comprising at least one autonomous vehicle disposed on each level where the at least one autonomous vehicle is configured to transfer loads between the storage spaces on a respective level and the vertical lift.

Assignees

• Symbotic Llc
• Symbotic Llc

Inventors

• Lert John
• Toebes Stephen
• Sullivan Robert
• Hinshaw Foster D
• Ulrich Nathan
• Peters Eric

Classifications

• B65G1/065

  with self propelled cars · CPC title

• B65G1/1378

  the orders being assembled on fixed commissioning areas remote from the storage areas · CPC title

• B65G47/57 Primary

  for articles · CPC title

• B65G1/0492 Primary

  with cars adapted to travel in storage aisles · CPC title

• Y10S901/01

  Mobile robot · CPC title