Adjustable upper seatback module

Patent metadata

Field	Value
Publication number	US-10035442-B2
Application number	US-201615005069-A
Country	US
Kind code	B2
Filing date	Jan 25, 2016
Priority date	Jan 25, 2016
Publication date	Jul 31, 2018
Grant date	Jul 31, 2018

Abstract

A vehicle seating assembly has a seat having a lower seat and a seatback extending upwardly from the lower seat. The seatback has a lower stationary seatback base portion having a seatback frame assembly, and an upper movable seatback hood module vertically adjustable relative the lower stationary portion. The upper movable seatback hood module has an upper seatback slide bracket, and a plurality of rail guides slidably engaging a rail. An electric motor drive unit engages a driven member to vertically adjust the upper movable seatback hood module relative the lower stationary portion when the electric motor drive unit is actuated.

First claim

What is claimed is:

1. A vehicle seating assembly for a motor vehicle having a lower seat and a seatback extending upwardly from the lower seat, the seatback comprising:
a lower stationary seatback base portion further comprising a seatback frame assembly;
an upper movable seatback hood module vertically adjustable relative the lower stationary portion, the upper movable seatback hood module further comprising an upper seatback slide bracket;
a plurality of rail guides mounted to one of the seatback frame assembly or the upper seatback slide bracket and a slide rail mounted to the other of the seatback frame assembly or the upper seatback slide bracket, the plurality of rail guides engaging the slide rail; and
an electric motor drive unit mounted to one of the seatback frame assembly or the upper seatback drive bracket, and a driven member mounted to the other of the seatback frame assembly or the upper seatback slide bracket, wherein the electric motor drive unit engages the driven member to vertically adjust the upper movable seatback hood module relative the lower stationary portion when the electric motor drive unit is actuated,
wherein the lower stationary seatback base portion comprises a forward facing surface and a rearward facing surface, the forward facing surface comprising a lower seatback front cushion having an outer covering and the rearward facing surface comprising a lower back panel extending upwardly relative the lower stationary seatback base portion, and
the upper movable seatback hood module comprises a forward facing hood covering, an upper closeout panel attached to a bottom portion of the upper movable seatback hood module beneath the forward facing hood covering, and a rearward facing hood back panel; and
wherein the upper closeout panel extends downwardly behind and below an upper edge of the lower seatback front cushion when the upper movable seatback hood module is moved to an upmost raised position and the rearward facing hood back panel extends downwardly below an upper edge of the upwardly extending lower back panel when the upper movable seatback hood module is moved to the upmost raised position.

2. The vehicle seating assembly of claim 1 , wherein a headrest is integrated into the upper movable seatback hood module.

3. The vehicle seating assembly of claim 2 , wherein the headrest is received within a headrest cup disposed on the forward facing surface of the upper movable seatback hood module.

4. The vehicle seating assembly of claim 3 , wherein the upper movable seatback hood module further comprises a speaker assembly mounted in the headrest cup, and a resonance cavity formed proximate the headrest cup within which the speaker assembly is received.

5. The vehicle seating assembly of claim 1 , wherein the electric motor drive unit is mounted on the seatback frame assembly and the driven member is mounted on the upper seatback slide bracket.

6. The vehicle seating assembly of claim 1 , wherein the electric motor drive unit is mounted on the upper seatback slide bracket and the driven member is mounted on the seatback frame assembly.

7. The vehicle seating assembly of claim 1 , wherein the driven member is a motor nut and the electric motor drive unit further comprises an electric motor with a threaded output shaft that engages the motor nut.

8. The vehicle seating assembly of claim 1 , wherein a forward portion of the lower stationary seatback base portion comprises the forward facing surface, the lower seatback front cushion and the seatback frame assembly, wherein the upper closeout panel extends downwardly and is vertically displaceable within a space defined between the forward facing surface and the seatback frame assembly.

9. The vehicle seating assembly of claim 1 , wherein the upper movable seatback hood module has a neutral position and wherein when the upper movable seatback hood module is the neutral position, a vertical gap of about 10 mm is defined between a lower edge of the forward facing hood covering and the upper edge of the lower seatback cushion member.

10. The vehicle seating assembly of claim 9 , wherein the upper movable seatback hood module is displaceable from the neutral position to an upmost raised position, and wherein a vertical displacement between the upmost raised position and the neutral position is about 65mm, and wherein the upper movable seatback hood module is displaceable from the neutral position to a lowermost lowered position, and wherein a vertical displacement between the lowermost lowered position and the neutral position is about 10 mm.

11. The vehicle seating assembly of claim 1 , wherein the upper movable seatback hood module is displaceable between the upmost raised position and a lowermost lowered position, and wherein the vertical displacement between the upmost raised position and the lowermost lowered position is about 75 mm.

12. A seatback for a motor vehicle comprising an upper hood vertically adjustable relative a lower portion, a plurality of rail guides slidably engaging a rail, a motor mounted to a lower portion frame or an upper seatback slide bracket, and a driven member mounted to the other of the lower portion frame or the upper seatback slide bracket, wherein the motor engages the driven member to vertically adjust the upper hood relative the lower portion;
wherein the lower portion has a seatback frame assembly and the plurality of rail guides is mounted to one of the seatback frame assembly or the upper seatback slide bracket and the rail is mounted to the other of the seatback frame assembly or the upper seatback slide bracket, the plurality of rail guides slidably engaging the rail; and
wherein a pair of rails are mounted to a forward facing surface of the seatback frame assembly, each of the pair of rails having a base in parallel relation with the forward facing surface of the seatback frame assembly, a pair of cooperating legs extending orthogonally from the base and a pair of opposing tabs extending orthogonally from the legs in a plane parallel to the base.

13. The seatback of claim 12 , wherein the plurality of rail guides are mounted to a rearward facing surface of the upper seatback slide bracket in a pair of rows on opposite sides of the rearward facing surface of the upper seatback slide bracket relative a centerline thereof, each of the rail guides having a base in parallel relation with the rearward facing surface of the upper seatback slide bracket and a pair of ears extending outwardly from the base, the pair of ears being displaced from the rearward facing surface of the upper seatback slide bracket and slidingly engaged on either side by the opposing tabs of the rails.

14. The seatback of claim 12 , wherein the motor is mounted on the seatback frame assembly and the driven member is mounted on the upper seatback slide bracket.

15. A vehicle seating assembly for a motor vehicle comprising:
a lower seat; and
a seatback extending upwardly from the lower seat, wherein the seatback comprises a lower seatback base portion supported by a seatback frame assembly, an upper movable seatback hood module vertically adjustable relative the lower portion supported by a front upper slide bracket in cooperation with a rear upper seatback slide bracket, a plurality of rail guides mounted to one of the seatback frame assembly or the rear upper seatback slide bracket and a slide rail mounted to the other of the seatback frame assembly or the rear upper seatback slide bracket, the plurality of rail guides slidably engaging the slide rail; and
an electric motor drive unit mounted on one of the seatback frame assembly or the rea

Assignees

• Ford Global Tech Llc

Inventors

• Kondrad Marcos Silva
• Preuss Kevin
• Line Johnathan Andrew
• Hosbach Christian J
• Lyons David Frederick
• Ferrier Scott

Classifications

• B60N2002/2204

  Adjustable back-rest height or length · CPC title

• B60N2/853

  characterised by their adjusting mechanisms, e.g. electric motors · CPC title

• B60N2/2222 Primary

  the back-rest having two or more parts · CPC title

• A47C31/126

  for chairs · CPC title

• B60N2002/899

  characterised by structural or mechanical details not otherwise provided for · CPC title