System for a urea mixer

Patent metadata

Field	Value
Publication number	US-10035102-B2
Application number	US-201514945122-A
Country	US
Kind code	B2
Filing date	Nov 18, 2015
Priority date	Nov 18, 2015
Publication date	Jul 31, 2018
Grant date	Jul 31, 2018

Abstract

Systems are provided for a urea mixer. In one example, the urea mixer may include perforated tube having a toroid shape configured to receive a urea injection and exhaust flow.

First claim

The invention claimed is:

1. A system comprising:
a urea injector positioned to inject urea inside a linear tube fluidly coupled to a perforated toroidal tube of a fixed radius positioned in engine exhaust flow and configured to receive exhaust gas with inlets located on an upstream face facing a direction of incoming exhaust flow in an exhaust passage, wherein a common interior passage bifurcates from the linear tube to the perforated tube.

2. The system of claim 1 , wherein an SCR catalyst is positioned downstream of the perforated tube, wherein the injector is positioned to inject only inside the linear tube from a single injector nozzle.

3. The system of claim 1 , wherein the perforated tube further comprises inner outlets facing a radially inward direction toward a central axis of the exhaust passage.

4. The system of claim 3 , wherein the perforated tube further comprises outer outlets facing a radially outward direction from the central axis on an opposite side of the perforated tube, and where the radially inward and outward directions are perpendicular to the direction of incoming exhaust flow.

5. The system of claim 1 , wherein the perforated tube is concentric with an exhaust pipe, wherein outlets face only radially inward and radially outward, and wherein there are no perforations facing downstream.

6. The system of claim 1 , wherein exhaust gas flows into the common interior passage via the inlets, and where the exhaust gas mixes with urea in the common interior passage.

7. The system of claim 6 , wherein the linear tube comprises inlets and no outlets to the exhaust passage, the linear tube inlets facing the direction of incoming exhaust flow.

8. The system of claim 1 , wherein the perforated tube spans an entire 360° around a central axis of the exhaust passage and does not comprise a free end.

9. The system of claim 1 , wherein the perforated tube comprises a donut-shaped cross-section along a plane perpendicular to its central axis, and wherein the injector injects perpendicular to a central axis of the perforated tube.

10. The system of claim 1 , wherein the perforated tube further comprises outlets radially misaligned with the inlets, and wherein a central axis of the perforated tube aligns with a central axis of the exhaust passage carrying the exhaust flow and in which the perforated tube is positioned.

11. A urea mixer comprising:
an upper, linear tube contiguous with a lower, toroidal tube of a fixed radius relative to a central axis of an exhaust passage;
inlets located on upstream sides of the tubes and outlets located on radial sides of the toroidal tube, wherein there are no downstream facing openings; and
a urea injector coupled to an adapter with an internal space located therein, the internal space fluidly coupling the urea injector to the linear tube.

12. The urea mixer of claim 11 , wherein the linear tube is physically coupled to the adapter.

13. The urea mixer of claim 11 , wherein exhaust gas flowing out of the outlets flows in a direction perpendicular to a direction of exhaust gas flowing into the inlets.

14. The urea mixer of claim 11 , wherein the linear tube and the toroidal tube are symmetric about a central mixer axis parallel to a direction of urea injection.

15. The urea mixer of claim 11 , wherein a number of outlets is greater than a number of inlets, and where the inlets are larger than the outlets.

16. The urea mixer of claim 11 , wherein the toroidal tube is evenly spaced away from an exhaust pipe inner wall with respect to an outer wall of the toroidal tube having outlets and an inner wall of the toroidal tube having outlets.

17. The urea mixer of claim 11 , wherein the linear and toroidal tubes are hollow and fully intersect one another with a common interior passage located therein.

18. The urea mixer of claim 17 , wherein the common interior passage bifurcates from the linear tube to the toroidal tube, and where the common interior passage spans an entire 360° of the toroidal tube.

19. A urea mixer comprising:
an adapter comprising a hollow internal space, the adapter coupled to a urea injector and a linear tube;
a toroidal tube of a fixed radius concentric with an exhaust pipe physically coupled to and contiguous with the linear tube, the tubes comprising inlets configured to receive exhaust gas of an exhaust passage, the toroidal tube uniformly spaced away from interior surfaces of the exhaust passage;
a common interior passage of the tubes fluidly connected to the hollow internal space where exhaust gas may flow through the common interior passage and the hollow internal space; and
inner and outer outlets located along radii of the toroidal tube, where the inner outlets face a direction radially inward to a central axis of the exhaust passage and the outer outlets face a direction radially outward from the central axis, the inner and outer outlets being configured to eject a mixture of urea and exhaust gas in a direction perpendicular to exhaust gas flow in the exhaust passage.

20. The urea mixer of claim 19 , wherein there are no other inlets and no additional outlets in the linear or toroidal tubes other than those specified.

Assignees

• Ford Global Tech Llc

Inventors

• Zhang Xiaogang

Classifications

• B01D53/9431 Primary

  Processes characterised by a specific device · CPC title

• F01N3/2073 Primary

  Means for generating a reducing substance from the exhaust gases · CPC title

• F01N3/206

  Adding periodically or continuously substances to exhaust gases for promoting purification, e.g. catalytic material in liquid form, NOx reducing agents · CPC title

• F01N3/2066 Primary

  Selective catalytic reduction [SCR] · CPC title

• F01N3/2892

  Exhaust flow directors or the like, e.g. upstream of catalytic device · CPC title