Laminate and method for manufacturing the same and method for manufacturing laminated core

Patent metadata

Field	Value
Publication number	US-10033232-B2
Application number	US-201514961741-A
Country	US
Kind code	B2
Filing date	Dec 7, 2015
Priority date	Dec 9, 2014
Publication date	Jul 24, 2018
Grant date	Jul 24, 2018

Abstract

This disclosure relates to a method for manufacturing a laminate used for manufacturing a laminated core including a circumferential yoke part and a plurality of magnetic pole parts radially extending from the yoke part. This method includes: feeding a metal sheet drawn from a roll thereof to a progressive die; stamping out a plurality of workpieces from the metal sheet in the progressive die, wherein each of the workpiece comprises a temporarily-interlocking portion between adjacent magnetic pole portions; and stacking the workpieces to integrate these workpieces together by the temporarily-interlocking portion to obtain the laminate.

First claim

What is claimed is:

1. A method for manufacturing a laminate used for manufacturing a laminated core, the method comprising the steps of:
feeding a metal sheet drawn from a roll thereof to a progressive die;
stamping out a plurality of workpieces from the metal sheet in the progressive die, wherein each of the workpiece comprises:
a circumferential yoke portion,
a plurality of magnetic pole portions radially extending from the yoke portion, and
a temporarily-interlocking portion provided between the magnetic pole portions adjacent to each other; and

obtaining the laminate including the workpieces integrated by the temporarily-interlocking portion, wherein the laminate comprises:
a circumferential yoke part,
a plurality of magnetic pole parts radially extending from the yoke part, and
a temporarily-interlocking part between the magnetic pole parts adjacent to each other.

2. A method for manufacturing a laminate used for manufacturing a laminated core comprising a circumferential yoke part and a plurality of magnetic pole parts radially extending from the yoke part, the method comprising the steps of:
feeding a metal sheet drawn from a roll thereof to a progressive die;
stamping out a plurality of workpieces from the metal sheet in the progressive die, wherein each of the workpiece comprises a temporarily-interlocking portion between adjacent magnetic pole portions; and
stacking the workpieces to integrate these workpieces together by the temporarily-interlocking portions.

3. The method according to claim 1 , wherein sides of the magnetic pole portions have depressions at positions corresponding to corners of the temporarily-interlocking portion.

4. The method according to claim 2 , wherein sides of the magnetic pole portions have depressions at positions corresponding to corners of the temporarily-interlocking portion.

5. The method according to claim 1 , wherein the temporarily-interlocking portion has a side extending parallel to sides of the magnetic pole portions.

6. The method according to claim 2 , wherein the temporarily-interlocking portion has a side extending parallel to sides of the magnetic pole portions.

7. The method according to claim 1 , wherein sides of the magnetic pole portions each have a concave for engaging the temporarily-interlocking portion.

8. The method according to claim 2 , wherein sides of the magnetic pole portions each have a concave for engaging the temporarily-interlocking portion.

9. The method according to claim 1 , wherein spacing between the magnetic pole parts adjacent to each other becomes wider from the tip of the magnetic pole parts toward the yoke part.

10. The method according to claim 1 , wherein sides of the magnetic pole parts adjacent to each other extend parallel to each other.

11. The method according to claim 7 , wherein the temporarily-interlocking portion extends in a direction orthogonal to the magnetic pole portions, and the sides of the magnetic pole portions each have a groove for removing the temporarily-interlocking portion.

12. The method according to claim 1 , wherein the temporarily-interlocking portion has an adjustment portion for adjusting tension between the magnetic pole portions.

13. The method according to claim 1 , wherein the laminated core is a laminated core for a segmented stator.

14. The method according to claim 2 , wherein the laminated core is a laminated core for a segmented stator.

15. A method for manufacturing a laminated core, the method comprising:
fastening a laminate manufactured by the method according to claim 1 by resin material, welding, or adhesive, and
removing the temporarily-interlocking part.

16. A method for manufacturing a laminated core, the method comprising:
fastening a laminate manufactured by the method according to claim 2 by resin material, welding, or adhesive; and
removing a temporarily-interlocking part that is formed by laminating the temporarily-interlocking portion in plurality.

17. The method for manufacturing a laminated core according to claim 15 , wherein at the step of removing the temporarily-interlocking part, the temporarily-interlocking part between the magnetic pole parts is removed in a radial direction of the laminate.

18. The method for manufacturing laminated core according to claim 16 , wherein at the step of removing the temporarily-interlocking part, the temporarily-interlocking part between the magnetic pole parts is removed in a radial direction of the laminate.

Assignees

• Mitsui High Tec
• Honda Motor Co Ltd

Inventors

• Matsunaga Yukio
• Ishimatsu Hisatomo
• Hasuo Yusuke
• Izumi Masahiro
• Yazaki Manabu

Classifications

• B32B15/01

  all layers being exclusively metallic {(making layered metal workpieces by pressure cladding B23K20/22; making coatings with a metallic material characterised by its composition C23C30/00)} · CPC title

• H02K15/022

  with salient poles · CPC title

• B32B15/043

  of metal (B32B15/01 takes precedence) · CPC title

• H02K1/148 Primary

  Sectional cores (H02K1/141 takes precedence) · CPC title

• H02K2201/09

  Magnetic cores comprising laminations characterised by being fastened by caulking · CPC title