Short circuit wake-up system and method for automotive battery while in key-off position

Patent metadata

Field	Value
Publication number	US-10033213-B2
Application number	US-201414502321-A
Country	US
Kind code	B2
Filing date	Sep 30, 2014
Priority date	Sep 30, 2014
Publication date	Jul 24, 2018
Grant date	Jul 24, 2018

Abstract

The present disclosure includes an automotive battery system including a first battery that couples to an electrical system. Additionally, the first battery includes a first battery chemistry. Further, the automotive battery system includes a second battery coupled in parallel with the first battery and couples to the electrical system. Furthermore, the automotive battery system includes a first switch coupled to a positive terminal of the second battery, which electrically couples or decouples the second battery to or from the electrical system. Moreover, the automotive battery system includes a battery control unit that detects a short circuit condition of the first battery, the second battery, or both and decouples the second battery from the electrical system by opening the first switch upon detecting the short circuit condition.

First claim

The invention claimed is:

1. An automotive battery system to be implemented in an automotive vehicle, comprising: a first battery configured to supply electrical power to an electrical system of the automotive vehicle when coupled to the electrical system;
a first switch electrically coupled between the first battery and the electrical system, wherein the first switch is configured to electrically couple or decouple the first battery to or from the electrical system;
a wake-up control unit electrically coupled to a first terminal of the first battery, wherein the wake-up control unit is configured to, while the automotive vehicle is in a key-off position:
receive a voltage at the first terminal of the first battery;
determine an instantaneous rate of voltage change based on the voltage at the first terminal during a hibernation mode;
determine whether a short circuit is expected to be present in the automotive battery system based on whether the instantaneous rate of voltage change is greater than a predetermined threshold voltage value; and
provide an activation signal upon determining that the short circuit is expected to be present; and

a battery control unit communicatively coupled to the first switch and the wake-up control unit, wherein the battery control unit is configured to:
enter the hibernation mode upon receiving a key-off indication;
determine a current measured at the first terminal of the first battery upon waking up from the hibernation mode upon receiving the activation signal;
determine whether the short circuit is actually present in the automotive battery system based on whether the current measured at the first terminal is greater than a predetermined threshold current value; and
instruct the first switch to decouple the first battery from the electrical system upon determining that the short circuit condition is actually present.

2. The battery system of claim 1 , wherein the wake-up control unit is configured to wake-up the battery control unit via the activation signal, wherein the battery control unit determines that the short circuit is expected to be present while the automotive vehicle is in the key-off position.

3. The battery system of claim 2 , wherein, to determine whether the short circuit is expected to be present, the wake-up control unit is configured to:
determine whether the instantaneous rate of voltage change is greater than the predetermined threshold voltage value;
provide the activation signal to a short circuit detection electronics of the battery control unit upon determining that the short circuit is expected to be present when the instantaneous rate of voltage change is greater than the predetermined threshold voltage value; and
provide no activation signal to the short circuit detection electronics of the battery control unit upon determining that the short circuit is not expected to be present when the instantaneous rate of voltage change is less than the predetermined threshold voltage value.

4. The battery system of claim 3 , wherein the wake-up control unit comprises an op-amp differentiator configured to manipulate the voltage at the first terminal of the first battery to a voltage representation of the instantaneous rate of voltage change.

5. The battery system of claim 4 , wherein the wake-up control unit comprises a comparator configured to:
compare the voltage representation to the predetermined threshold voltage value; and
provide the activation signal to the short circuit detection electronics when the voltage representation is greater than the predetermined threshold voltage value.

6. The battery system of claim 1 , comprising a capacitor bank configured to provide sufficient power to operate the battery control unit and the first switch during the short circuit condition.

7. The battery system of claim 6 , wherein the capacitor bank comprises a total capacitance of around 500 μF.

8. The battery system of claim 6 , wherein the capacitor bank is configured to draw less than around 300 μA of quiescent current.

9. The battery system of claim 1 , comprising:
a second battery configured to supply electrical power to the electrical system when coupled to the electrical system, wherein the first battery comprises a first battery chemistry and the second battery comprises a second battery chemistry different from the first battery chemistry; and
a second switch electrically coupled between the second battery and the electrical system, wherein the second switch is configured to electrically couple or decouple the second battery to the electrical system;
wherein the battery control unit is communicatively coupled to the second switch and configured to instruct the second switch to decouple the second battery from the electrical system upon detecting the short circuit condition is actually present.

10. The battery system of claim 9 , wherein second battery chemistry has a higher coulombic efficiency than the first battery chemistry.

11. The battery system of claim 10 , wherein:
the first battery chemistry is a lead-acid chemistry; and
the second battery chemistry is a lithium ion chemistry.

12. The battery system of claim 1 , wherein the first switch is a bi-stable relay.

13. A method for operating a short circuit detection and protection system of an automotive battery system in an automotive vehicle, comprising:
powering down vehicle system electronics except for a wake-up control unit when the automotive vehicle transitions from a key-on position to a key-off position; and
while the automotive vehicle is in the key-off position:
entering a hibernation mode of short circuit detection electronics upon receiving a key-off indication;
comparing, using the wake-up control unit, an instantaneous rate of voltage change based on a voltage output from a battery module to a predetermined threshold voltage value during the hibernation mode;
providing, using the wake-up control unit, a wake-up signal to short circuit detection electronics when a short circuit is expected to be present based on whether the instantaneous rate of voltage change is greater than the predetermined threshold voltage value;
determining, using the short circuit detection electronics, upon waking up from the hibernation mode once receiving the wake-up signal whether a short circuit condition exists based on whether a current output from the battery module is greater than a predetermined threshold current value; and
instructing a switch electrically coupled between an individual battery within the battery module and a terminal of the battery module when the short circuit detection electronics determines that the short circuit condition exists.

14. The method of claim 13 , comprising providing power to the short circuit detection electronics and to the switch via a capacitor bank while the automotive vehicle is in the key-off position.

15. The method of claim 13 , wherein determining whether the short circuit condition exist comprises:
determining whether a current measurement indicative of the current output from the battery module is greater than the predetermined threshold current value;
instructing the switch upon determining that the short circuit condition exists when the current measurement is greater than the predetermined threshold current value; and
not instructing the switch upon determining the absence of the short circuit condition when the current measurement is less than the predetermined threshold current value.

16. The method of claim 13 , wherein comparing the instantaneous rate of voltage change to the predetermined threshold

Assignees

• Johnson Controls Tech Co

Inventors

• Dulle Ronald J

Classifications

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• B60L58/21

  having the same nominal voltage · CPC title

• B60L50/66

  Arrangements of batteries · CPC title

• H02H7/18

  for batteries; for accumulators · CPC title

• B60L2240/545

  Temperature · CPC title