Anchor for fixing in a wall

Patent metadata

Field	Value
Publication number	US-10030686-B2
Application number	US-201314411155-A
Country	US
Kind code	B2
Filing date	Jun 26, 2013
Priority date	Jun 28, 2012
Publication date	Jul 24, 2018
Grant date	Jul 24, 2018

Abstract

A self-drilling anchor including a screw and an anchor body configured to receive a shank of the screw, the anchor body including: a flange at an end oriented toward a head of the screw, a threaded portion, a deformable expansion portion between the flange and the threaded portion, and a rotation locking mechanism preventing rotation of the anchor body relative to the wall. The threaded portion is configured to engage with the screw thread and advance in a direction of the flange, by deforming the expansion portion, when the screw is screwed into the threaded portion. The anchor body further includes a piercing element at the opposite end from the flange, the anchor including a fastening mechanism between the screw and the anchor body, the fastening mechanism being detachable by a torque, applied between the screw and the anchor body, equal to or greater than a predetermined torque.

First claim

The invention claimed is:

1. A self-drilling anchor for fixing in a wall, comprising:
a screw including a head and a shank bearing a thread;
an anchor body configured to receive the shank of the screw;
wherein the anchor body comprises:
a flange at that end of the anchor body oriented toward the head of the screw,
a threaded portion configured to engage with the thread of the screw,
a deformable expansion portion between the flange and the threaded portion,
a rotation locking mechanism for preventing rotation of the anchor body relative to the wall;

the threaded portion configured to advance in a direction of the flange, by deforming the expansion portion, when the screw is screwed into the threaded portion;
the anchor body further comprising a piercing element at its opposite end from the flange;
the anchor further comprising a fastening mechanism between the screw and the anchor body, wherein the fastening mechanism is detachable by a torque, applied between the screw and the anchor body, equal to or greater than a predetermined torque,
wherein the detachable fastening mechanism ensures a fastening between the shank of the screw and the anchor body so that, as long as the torque applied between the screw and the anchor body is less than the predetermined torque, the screw and the anchor body are connected to each other in terms of movement by the fastening mechanism, and
wherein the fastening mechanism is positioned between the deformable expansion portion and the piercing element.

2. The anchor as claimed in claim 1 , wherein the detachable fastening mechanism is active between the screw and the anchor body independently of a contact force between the head of the screw and the flange of the anchor body.

3. The anchor as claimed in claim 1 , wherein the piercing element comprises an internal bore configured for the shank of the screw to pass through.

4. The anchor as claimed in claim 3 , wherein the piercing element comprises, at its opposite end from the flange, a plurality of teeth distributed circumferentially around the bore, or the piercing element is a hole saw.

5. The anchor as claimed in claim 1 , wherein the opposite end of the shank of the screw from the head forms a center punch for the piercing element.

6. The anchor as claimed in claim 1 , wherein radial dimensions of the piercing element are equal to or greater than radial dimensions of the threaded portion and of the expansion portion in the non-deformed state, and are strictly smaller than the radial dimensions of the flange.

7. The anchor as claimed in claim 1 , wherein the expansion portion is made of plastic.

8. The anchor as claimed in claim 1 , wherein the piercing element is made of metal.

9. The anchor as claimed in claim 8 , wherein the anchor body is obtained by injection molding a plastic material around the or each metal part formed by the threaded portion and/or the piercing element.

10. A method for manufacturing an anchor as claimed in claim 8 , wherein the or each metal part formed by the threaded portion and/or the piercing element is placed in a mold and a plastic material is injected into the mold around the or each metal part.

11. The anchor as claimed in claim 1 , wherein the threaded portion is made of metal.

12. The anchor as claimed in claim 1 , wherein the threaded portion and the piercing element are a single metal part.

13. The anchor as claimed in claim 1 , wherein the expansion portion, the threaded portion, and the piercing element are made of plastic.

14. The anchor as claimed in claim 13 , wherein the threaded portion and the piercing element are made of a plastic material which is more rigid than the plastic material of the expansion portion.

15. The anchor as claimed in claim 13 , wherein the anchor body is obtained by injection molding in a single part.

16. A method for manufacturing an anchor as claimed in claim 13 , by injecting a plastic material or plural compatible plastic materials in a mold.

17. The anchor as claimed in claim 1 , wherein the detachable fastening mechanism comprises a layer of adhesive between the screw and the anchor body which is designed to break when the predetermined torque is exceeded.

18. The anchor as claimed in claim 1 , wherein the detachable fastening mechanism comprises a frangible connection between the screw and the anchor body which is designed to break when the predetermined torque is exceeded.

19. The anchor as claimed in claim 1 , wherein the detachable fastening mechanism comprises a prestress connection between the screw and the anchor body which is designed to break when the predetermined torque is exceeded.

20. The anchor as claimed in claim 1 , wherein the rotation locking mechanism for preventing rotation of the anchor body relative to the wall comprises at least one fin for anchoring in the wall near the flange.

21. The anchor as claimed in claim 1 , wherein the expansion portion comprises a plurality of longitudinal slits that are distributed circumferentially and are inclined relative to a longitudinal axis of the expansion portion, which define a plurality of strips that are helically deformable when the screw is screwed into the threaded portion.

22. The use of an anchor as claimed in claim 1 for fixing in a thin wall, or a construction panel, a plasterboard, a cement board, a chipboard, a wooden panel, a hollow clay block, a composite panel formed by assembling a plasterboard panel, an insulating panel made of expanded polystyrene or polyurethane foam.

23. The use of an anchor as claimed in claim 1 for fixing in a solid material, or cellular concrete.

Assignees

• Saint Gobain Placo

Inventors

• Vivier Guillaume
• Obame Obame Hugues

Classifications

• F16B13/002 Primary

  self-cutting · CPC title

• B29L2001/00

  Articles provided with screw threads · CPC title

• B29C45/14377

  using an additional insert, e.g. a fastening element · CPC title

• F16B31/021

  by means of a frangible part (F16B31/025, F16B31/028 take precedence; break members in torque limiters or torque indicators in wrenches or screwdrivers B25B23/1415) · CPC title

• F16B13/003

  with a separate drilling bit attached to or surrounded by the dowel element · CPC title