Piston top land structure

Patent metadata

Field	Value
Publication number	US-10030604-B2
Application number	US-201615223993-A
Country	US
Kind code	B2
Filing date	Jul 29, 2016
Priority date	Jul 29, 2016
Publication date	Jul 24, 2018
Grant date	Jul 24, 2018

Abstract

A piston for a premixed spark-ignited or premixed dual fuel internal combustion engine is disclosed. The piston may be configured to reciprocate along a longitudinal axis of a combustion chamber defined by a cylinder of the engine. The piston may comprise a piston head, a top annular groove configured to receive a top annular ring, and a skirt having a pin bore extending along a pin bore axis that is configured to receive a wrist pin for connecting the piston to a connecting rod. The piston may further comprise a top land formed in the piston head that is chamfered in a direction perpendicular to the pin bore axis such that the top land does not contact an inner wall of the cylinder when the piston rocks about the pin bore axis. The top land may be non-chamfered in a direction parallel to the pin bore axis.

First claim

What is claimed is:

1. A piston for a premixed spark-ignited or a premixed dual fuel internal combustion engine, the piston being configured to reciprocate along a longitudinal axis of a combustion chamber defined by a cylinder of the internal combustion engine, comprising:
a piston head including an upper surface facing the combustion chamber, and a top annular groove configured to receive a top piston ring;
a skirt extending from the piston head and including a pin bore configured to receive a wrist pin for connecting the piston to a connecting rod, the pin bore extending along a pin bore axis; and
a top land formed on the piston head and extending between the upper surface and the top annular groove of the piston head, the top land including an upper annular edge that adjoins the upper surface of the piston head and a lower annular edge that adjoins the top annular groove, the upper annular edge having an elliptical shape with a major axis extending parallel to the pin bore axis and a minor axis extending perpendicular to the pin bore axis, the lower annular edge having a circular shape with a diameter substantially equivalent to a length of the major axis of the upper annular edge.

2. The piston of claim 1 , wherein the diameter of the lower annular edge is greater than a length of the minor axis of the upper annular edge.

3. The piston of claim 2 , wherein the top land is chamfered in a direction perpendicular to the pin bore axis.

4. The piston of claim 3 , wherein the top land is non-chamfered in a direction parallel to the pin bore axis.

5. The piston of claim 4 , wherein the upper annular edge is flush with the lower annular edge in a direction parallel to the pin bore axis.

6. The piston of claim 5 , wherein the top land further includes an outer surface extending between the upper annular edge and the lower annular edge, the outer surface being configured to face an inner wall of the cylinder and including two chamfered surfaces flanking the major axis of the upper annular edge.

7. The piston of claim 6 , wherein the two chamfered surfaces of the top land are each angled by between about 85° to about 89.9° with respect to the upper surface of the piston head.

8. The piston of claim 7 , wherein the two chamfered surfaces of the top land are each angled by between about 88° to about 89.9° with respect to the upper surface of the piston head.

9. A piston for a premixed spark-ignited or a premixed dual fuel internal combustion engine, the piston being configured to reciprocate along a longitudinal axis of a combustion chamber defined by an inner wall of a cylinder of the engine, comprising:
a piston head including an upper surface facing the combustion chamber, and a top annular groove configured to receive a top piston ring;
a skirt extending from the piston head and including a pin bore configured to receive a wrist pin for connecting the piston to a connecting rod, the pin bore extending along a pin bore axis, the piston being configured to rock in the cylinder about the pin bore axis; and
a top land formed on the piston head and extending between the upper surface and the top annular groove of the piston head, the top land being chamfered in a direction perpendicular to the pin bore axis such that the top land does not contact the inner wall of the cylinder when the piston rocks about the pin bore axis, the top land being non-chamfered in a direction parallel to the pin bore axis.

10. The piston of claim 9 , wherein the top land includes two chamfered surfaces flanking the pin bore axis, and wherein the two chamfered surfaces alternately extend substantially parallel to the inner wall of the cylinder when the piston rocks about the pin bore axis.

11. The piston of claim 10 , wherein the two chamfered surfaces of the top land are each angled by between about 85° to about 89.9° with respect to the upper surface of the piston head.

12. The piston of claim 10 , wherein the two chamfered surfaces are each angled by between about 88° to about 89.9° with respect to the upper surface of the piston head.

13. The piston of claim 10 , wherein the top land further includes an upper annular edge that adjoins the upper surface of the piston head, a lower annular edge that adjoins the top ring groove, and wherein the two chamfered surfaces each extend from the upper annular edge to the lower annular edge.

14. The piston of claim 13 , wherein the upper annular edge of the top land has an elliptical shape with a major axis extending parallel to the pin bore axis and a minor axis extending perpendicular to the pin bore axis.

15. The piston of claim 14 , wherein the lower annular edge of the top land has a circular shape with a diameter substantially equivalent to a length of the major axis of the upper annular edge.

16. The piston of claim 14 , wherein the lower annular edge has an elliptical shape with a major axis extending parallel to the major axis of the upper annular edge and a minor axis extending parallel to the minor axis of the upper annular edge, wherein the major axis of the lower annular edge has a length substantially equivalent to the length of the major axis of the upper annular edge, and wherein the minor axis of the lower annular edge is longer than the minor axis of the upper annular edge.

17. The piston of claim 15 , wherein the upper annular edge is flush with the lower annular edge along the major axis of the upper annular edge.

18. An internal combustion engine, comprising:
a cylinder having an inner wall defining a combustion chamber;
an intake valve configured to permit a mixture of air and fuel to enter the combustion chamber;
a combustion initiation device configured to initiate combustion of the mixture of air and fuel in the combustion chamber;
a crankshaft;
a piston connected to the crankshaft through a connecting rod and being configured to reciprocate along a longitudinal axis of the combustion chamber to drive a rotation of the crankshaft, the piston including a piston head with an upper surface facing the combustion chamber and a top annular groove receiving a top piston ring, the piston further including a skirt having a pin bore extending along a pin bore axis and receiving a wrist pin that connects the piston to the connecting rod, the piston being configured to rock within the combustion chamber about the pin bore axis; and
a top land formed in the piston head and extending between the upper surface and the top annular groove of the piston head, the top land including an upper annular edge that adjoins the upper surface of the piston, a lower annular edge that adjoins the top annular groove, and an outer surface extending from the upper annular edge and to the lower annular edge, the upper annular edge having an elliptical shape with a major axis extending parallel to the pin bore axis and a minor axis extending perpendicular to the pin bore axis, the lower annular edge having a circular shape with a diameter substantially equivalent to a length of the major axis of the upper annular edge such that the outer surface of the top land includes two chamfered surfaces flanking the major axis of the upper annular edge, the two chamfered surfaces of the top land being angled by about 85° to about 89.9° with respect to the upper surface of the piston head.

19. The internal combustion engine of claim 18 , wherein the internal combustion engine is a premixed spark-ignited engine.

20. The internal combustion engine of claim 18 , wherein the internal combustion engine is a premixed dual fuel engine.

Assignees

• Caterpillar Inc

Inventors

• Montgomery David

Classifications

• F02F3/28 Primary

  Other pistons with specially-shaped head · CPC title

• F01L3/00

  Lift-valve, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces; Parts or accessories thereof · CPC title

• F02F1/004

  Cylinder liners (F02F1/08, F02F1/16 take precedence) · CPC title

• F02P15/001

  Ignition installations adapted to specific engine types (ignition of jet propulsion plants F02K9/95; for rotary piston engines F02B53/12) · CPC title

• F02F3/26

  having combustion chamber in piston head (the surface thereof being covered F02F3/14) · CPC title