System and method for detecting air fuel ratio imbalance

Patent metadata

Field	Value
Publication number	US-10030593-B2
Application number	US-201414290052-A
Country	US
Kind code	B2
Filing date	May 29, 2014
Priority date	May 29, 2014
Publication date	Jul 24, 2018
Grant date	Jul 24, 2018

Abstract

A system and method of detecting fueling imbalance(s) in an internal combustion engine is provided. The method includes receiving data regarding an oxygen content of engine exhaust for the engine operating at a cycle rate. Frequency component analysis is performed comprising a filtering operation on the received oxygen content data. The filtering is done at the cycle rate of the engine or harmonics thereof to obtain filtered oxygen content data. Then, the method/system determines at least one of: 1) one or more angles of the engine at which the filtered oxygen content data exhibits a first amplitude value characteristic relative to amplitude values at other angles; and 2) a shape of the filtered oxygen content data obtained by sampling at pre-defined engine angles. The method/system then identifies a cylinder experiencing a fueling imbalance responsive to the determined at least one of one or more angle(s) and shape of the data.

First claim

What is claimed is:

1. A method of detecting a fueling imbalance in an internal combustion engine including:
providing a system comprising a control computer having non transitory instructions thereon, and at least one sensor for determining oxygen content of engine exhaust;
receiving, by the control computer, data from the at least one sensor regarding the oxygen content of engine exhaust for the engine operating at a cycle rate;
performing, by the control computer, frequency component analysis comprising a filtering operation on the received oxygen content data at one or more frequencies taken from the group consisting of the cycle rate of the engine and harmonics thereof to obtain filtered oxygen content data;
determining, by the control computer, at least one of:
1) one or more angles of the engine at which the filtered oxygen content data exhibits a first amplitude value characteristic relative to amplitude values at other angles; and
2) a shape analysis of the filtered oxygen content data obtained by sampling at pre-defined engine angles; and

identifying, by the control computer, a cylinder experiencing a fueling imbalance responsive to the determined at least one of one or more angle(s) and shape of the data.

2. The method of claim 1 , further including processing, by the control computer, the filtered oxygen content to obtain at least one of root mean squared data and amplitude data of the filtered oxygen content data.

3. The method of claim 2 , further including comparing, by the control computer, the root mean squared data to a threshold and the determining and identifying are conditionally performed based upon the root mean squared data having a value greater than the threshold.

4. The method of claim 1 , wherein identifying a cylinder experiencing a fueling imbalance includes comparing, by the control computer, the determined angles and associated amplitude to a table of such values to identify a cylinder.

5. The method of claim 1 , wherein identifying a cylinder experiencing a fueling imbalance includes conducting, by the control computer, pattern matching analysis on the determined shape of the filtered oxygen content data.

6. The method of claim 5 , wherein the pattern matching is performed, by the control computer, using a model selected from the group of linear discriminant analysis and support vector machines.

7. The method of claim 5 , wherein the pattern matching produces a value indicative of the degree of matching for the shape of the filtered oxygen content and the determining and identifying are conditionally performed based upon the degree of matching value having a value greater than a threshold.

8. The method of claim 1 , further including issuing, by the control computer, a corrective fueling command to the identified cylinder.

9. The method of claim 1 , further including:
identifying, by the control computer, a maximum amplitude value of the filtered oxygen data; and
comparing, by the control computer, the maximum amplitude to a threshold, the determining and identifying being conditionally performed based upon the maximum amplitude having a value greater than a threshold.

10. The method of claim 1 , wherein the first amplitude value characteristic is defined as one or more of greatest amplitude, least amplitude, and closest to zero amplitude.

11. The method of claim 1 , wherein the step of identifying, by the control computer, the cylinder experiencing a fueling imbalance responsive to the determined at least one of one or more angle(s) and shape of the data is determined by comparing the at least one of one or more angle(s) and shape of the data to data obtained by
selectively operating, by the control computer, less than all available cylinders such that the received exhaust oxygen content data reflects oxygen content resulting from times when less than all available cylinders are operating.

12. The method of claim 1 , wherein the step of identifying, by the control computer, the cylinder experiencing a fueling imbalance responsive to the determined at least one of one or more angle(s) and shape of the data is determined by comparing the at least one of one or more angle(s) and shape of the data to data obtained by modifying, by the computer controller, fueling in a first cylinder such that corresponding changes in the filtered oxygen content data are noted to identify a correlation between imbalance and the filtered oxygen content data.

13. The method of claim 1 further including determining, by the control computer, whether a corrective action is necessary in response to data regarding the fueling imbalance of the identified cylinder, wherein the step of determining whether the corrective action is necessary includes comparing a severity of the fueling imbalance to a threshold value.

14. A device for detecting a fueling imbalance in an internal combustion engine including:
an oxygen sensor operable to detect oxygen content in engine exhaust of the engine operating at a cycle rate;
a frequency analyzer operable to receive data from the oxygen sensor and filter the received data at one or more frequencies taken from the group consisting the cycle rate of the engine and harmonics thereof to obtain filtered oxygen content data;
at least one of:
1) an angle determiner operable to determine one or more angles of the engine at which the filtered oxygen content data exhibits a first amplitude value characteristic relative to amplitude values at other angles; and
2) a shape analyzer operable to determine a shape of a curve defined by the filtered oxygen content data obtained by sampling at pre-defined engine angles; and

an imbalance detector operable to determine a cylinder experiencing a fueling imbalance responsive to an output from at least one of the angle determiner and the shape analyzer.

15. The device of claim 14 , further including a variance analyzer operable to produce a statistical measure of the magnitude of varying filtered oxygen content data.

16. The device of claim 15 , wherein the variance analyzer performs a root mean square calculation on the filtered oxygen content data.

17. The device of claim 14 , wherein the imbalance detector identifies a cylinder experiencing a fueling imbalance by comparing the determined angles and associated amplitude to a table of such values.

18. The device of claim 14 , wherein the imbalance detector identifies a cylinder experiencing a fueling imbalance by conducting pattern matching analysis on the determined shape of the filtered oxygen content data.

19. The device of claim 14 , further including a fueling command module that issues a fueling command responsive to a fueling imbalance signal issued by the imbalance detector.

20. The device of claim 14 , wherein the first amplitude value characteristic is defined as one or more of greatest amplitude, least amplitude, and zero amplitude.

21. The device of claim 14 further including a fueling alteration module operable to determine whether a corrective action is necessary in response to data regarding the fueling imbalance of the determined cylinder, wherein the fueling alteration module compares a severity of the fueling imbalance to a threshold value to determine whether the corrective action is necessary.

22. An engine control module including memory having non transitory instructions thereon that when interpreted by the engine control module cause the module to:
receive data regarding oxygen content of engine exhaust of an engine operatin

Assignees

• Cummins Inc

Inventors

• Kappanganthu Karthik
• Stroh David
• Lana Carlos A
• Wills J Stephen

Classifications

• F02D41/0085 Primary

  Balancing of cylinder outputs, e.g. speed, torque or air-fuel ratio · CPC title

• F02D41/1439

  characterised by the position of the sensor · CPC title

• F02D41/1454

  the characteristics being an oxygen content or concentration or the air-fuel ratio · CPC title

• F02D41/0087

  Selective cylinder activation, i.e. partial cylinder operation (deceleration cut-off F02D41/123) · CPC title

• G01M15/00

  Testing of engines · CPC title