Systems and methods for artificial lift via a downhole piezoelectric pump

Patent metadata

Field	Value
Publication number	US-10030489-B2
Application number	US-201414321583-A
Country	US
Kind code	B2
Filing date	Jul 1, 2014
Priority date	Aug 27, 2013
Publication date	Jul 24, 2018
Grant date	Jul 24, 2018

Abstract

Systems and methods for artificial lift via a downhole piezoelectric pump including methods of removing a wellbore liquid from a wellbore that extends within a subterranean formation and/or methods of locating the downhole piezoelectric pump within the wellbore. The systems include hydrocarbon wells that include the wellbore, a casing, the downhole piezoelectric pump, and a liquid discharge conduit and the systems may be utilized with and/or configured to perform the methods.

First claim

The invention claimed is:

1. A method of removing wellbore liquid from a wellbore that extends from a surface location into a subterranean formation, the method comprising:
providing a downhole piezoelectric pump within the wellbore, the downhole piezoelectric pump comprising a liquid inlet valve configured to selectively introduce the wellbore liquid into a compression chamber of the downhole piezoelectric pump;
electrically powering the downhole piezoelectric pump; and
pumping the wellbore liquid from the wellbore with the downhole piezoelectric pump, wherein the pumping includes:
(i) pressurizing the wellbore liquid with the downhole piezoelectric pump to generate a pressurized wellbore liquid at a discharge pressure; and
(ii) flowing the pressurized wellbore liquid at least a threshold vertical distance to a surface region;
(iii) detecting a gas lock condition of the downhole piezoelectric pump; and
(iv) opening the liquid inlet valve responsive to detecting the gas lock condition.

2. The method of claim 1 , wherein the discharge pressure is at least 25 MPa.

3. The method of claim 1 , wherein the pumping includes continuously pumping the wellbore liquid from the wellbore.

4. The method of claim 1 , wherein the method further includes producing a hydrocarbon gas from the subterranean formation at least partially concurrently with the pumping.

5. The method of claim 1 , wherein the pumping includes pumping with at least a threshold pumping efficiency of at least 50%.

6. The method of claim 1 , wherein the downhole piezoelectric pump includes a piezoelectric element, and further wherein the pumping includes repeatedly transitioning the piezoelectric element from an extended state to a contracted state during an intake stroke of the downhole piezoelectric pump and subsequently transitioning the piezoelectric element from the contracted state to the extended state during an exhaust stroke of the downhole piezoelectric pump.

7. The method of claim 6 , wherein the downhole piezoelectric pump includes a compression chamber, and further wherein the method includes receiving the wellbore liquid into the compression chamber during the intake stroke of the downhole piezoelectric pump and emitting the pressurized wellbore liquid during the exhaust stroke of the downhole piezoelectric pump.

8. The method of claim 7 , wherein the method further includes selectively permitting flow of the wellbore liquid from the wellbore into the compression chamber and selectively restricting fluid flow from the compression chamber into the wellbore, and further wherein the method includes selectively permitting flow of the pressurized wellbore liquid from the compression chamber into a liquid discharge conduit and selectively restricting fluid flow from the liquid discharge conduit into the compression chamber, optionally with an outlet check valve.

9. The method of claim 7 , wherein the pumping includes emitting at least 5 cubic centimeters but not more than 400 cubic centimeters of the pressurized wellbore liquid from the downhole piezoelectric pump during the exhaust stroke of the downhole piezoelectric pump.

10. The method of claim 1 , wherein the method further includes detecting a downhole process parameter.

11. The method of claim 10 , wherein the downhole process parameter includes at least one of a downhole temperature, a downhole pressure, the discharge pressure, a downhole flow rate, and the discharge flow rate.

12. The method of claim 1 , wherein the method further includes controlling at least one of the discharge flow rate and the discharge pressure.

13. The method of claim 12 , wherein the electrically powering includes providing an AC electric current to the downhole piezoelectric pump and further wherein the controlling includes regulating a frequency of the AC electric current.

14. The method of claim 12 , wherein the method includes monitoring the discharge pressure, wherein the controlling includes regulating the discharge flow rate to control the discharge pressure, and further wherein the controlling includes at least one of:
(i) increasing the discharge flow rate to increase the discharge pressure; and
(ii) decreasing the discharge flow rate to decrease the discharge pressure.

15. The method of claim 7 , wherein the compression chamber defines a restricted volume when the piezoelectric element is in the extended state and an expanded volume when the piezoelectric element is in the contracted state, wherein the expanded volume is greater than the restricted volume, and further wherein a difference between the expanded volume and the restricted volume is within a range of at least 5 cubic centimeters and up to and including 400 cubic centimeters.

16. The method of claim 1 , wherein the threshold vertical distance is at least 1000 meters.

17. The method of claim 1 , wherein a length of the downhole piezoelectric pump is less than 10 meters.

18. The method of claim 1 , wherein the downhole piezoelectric pump includes not more than three sequential stages of further pressurizing the wellbore liquid with the downhole piezoelectric pump in order to pump the wellbore liquid to the surface.

19. The method of claim 1 , further comprising pumping the pressurized wellbore liquid to a surface region at a discharge flow rate range of at least 0.75 cubic meters per day.

Assignees

• Romer Michael C
• Tavarez Federico A
• Tolman Randy C
• Exxonmobil Upstream Res Co

Inventors

• Romer Michael C
• Tavarez Federico A
• Tolman Randy C

Classifications

• E21B23/00

  Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells (setting of casings, screens or liners E21B43/10) · CPC title

• F04B47/06

  having motor-pump units situated at great depth · CPC title

• E21B43/128 Primary

  Adaptation of pump systems with down-hole electric drives · CPC title

• E21B43/13

  specially adapted to dewatering of wells of gas producing reservoirs, e.g. methane producing coal beds · CPC title