Powder material for three-dimensional modeling, material set for 3D modeling, method of manufacturing three-dimensional object, device for manufacturing three-dimensional object, and three-dimensional object

Patent metadata

Field	Value
Publication number	US-10030154-B2
Application number	US-201615073192-A
Country	US
Kind code	B2
Filing date	Mar 17, 2016
Priority date	Mar 20, 2015
Publication date	Jul 24, 2018
Grant date	Jul 24, 2018

Abstract

A powder material for three-dimensional modeling includes a base particle and a resin including a first water soluble resin and a second water soluble resin, wherein a first aqueous solution of the first water soluble resin having a concentration of two percent by mass has a thermally reversible sol-gel phase transition and is gelated at temperatures higher than a first phase transition temperature of the first aqueous solution.

First claim

What is claimed is:

1. A material set for three-dimensional modeling, comprising:
a powder material comprising
a base particle, and
a resin comprising a first water soluble resin and a second water soluble resin; and

a solution comprising a solvent to dissolve the resin comprising the first water soluble resin and the second water soluble resin,
wherein a first aqueous solution of the first water soluble resin having a concentration of two percent by mass has a thermally reversible sol-gel phase transition and is gelated at temperatures higher than a first phase transition temperature of the first aqueous solution,
wherein a mass ratio of the first water soluble resin to the second water soluble resin is from 0.1/99.9 to 10/90, and
wherein the solution comprises a cross-linking agent to cross-link with the resin comprising the first water soluble resin and the second water soluble resin.

2. The material set according to claim 1 , wherein the first water soluble resin comprises cellulose or a derivative of cellulose.

3. The material set according to claim 1 , wherein the first water soluble resin comprises methyl cellulose.

4. The material set according to claim 1 , wherein the first aqueous solution has a viscosity of from 3 mPa·s to 25 mPa·s at 20 degrees C.

5. The material set according to claim 1 , wherein the phase transition temperature of the material is from 35 degrees C. to 90 degrees C.

6. The material set according to claim 1 , wherein a second aqueous solution of the second water soluble resin having a concentration of two percent by mass has a thermally reversible sol-gel phase transition and is gelated at temperatures lower than a second phase transition temperature of the second aqueous solution or has no thermally reversible sol-gel phase transition.

7. The material set according to claim 1 , wherein the second water soluble resin comprises a modified polyvinyl alcohol.

8. The material set according to claim 1 , wherein the base particle is covered with the resin comprising the first water soluble resin and the second water soluble resin.

9. The material set according to claim 1 , wherein the base particle is insoluble in water.

10. The material set according to claim 1 , wherein the base particle comprises either or both of a metal and ceramic.

11. The material set according to claim 1 , wherein the cross-linking agent comprises a compound comprising a metal.

12. The material set according to claim 1 , wherein
the first water soluble resin comprises at least one selected from the group consisting of methyl cellulose and hydroxy propyl methyl cellulose, and
the second water soluble resin comprises at least one selected from the group consisting of acetoacetyl polyvinyl alcohol, diacetone acrylamide-modified polyvinyl alcohol, completely saponified polyvinyl alcohol, butane diol-modified polyvinyl alcohol, sodium polyacrylate, diacetone acrylamide-modified polyvinyl alcohol.

13. The material set according to claim 12 , wherein a mass ratio of the first water soluble resin to the second water soluble resin is from 3/97 to 10/90.

14. A three-dimensional object comprising:
the material set of claim 1 .

15. A method of manufacturing a three-dimensional object with the material set according to claim 1 , the method comprising:
forming a layer of the powder material having a thickness; and
applying the solution to an area of the layer, the solution comprising a solvent to dissolve the resin comprising the first water soluble resin and the second water soluble resin,
wherein the forming a layer and the applying a solution are repeated to manufacture the three-dimensional object.

16. The method according to claim 15 , wherein the applying is conducted by an inkjet discharging method.

17. A powder material for three dimensional modeling comprising:
a base particle;
and a resin comprising a first water soluble resin and a second water soluble resin,
wherein a first aqueous solution of the first water soluble resin having a concentration of two percent by mass has a thermally reversible sol-gel phase transition and is gelated at temperatures higher than a first phase transition temperature of the first aqueous solution, wherein a mass ratio of the first water soluble resin to the second water soluble resin is from 0.1/99.9 to 10/90,
wherein the base particle comprises either or both of a metal and ceramic, and
wherein the first water soluble resin comprises at least one selected from the group consisting of methyl cellulose and hydroxy propyl methyl cellulose, and
the second water soluble resin comprises at least one selected from the group consisting of acetoacetyl polyvinyl alcohol, diacetone acrylamide-modified polyvinyl alcohol, completely saponified polyvinyl alcohol, butane diol-modified polyvinyl alcohol, sodium polyacrylate, diacetone acrylamide-modified polyvinyl alcohol.

Assignees

• Naruse Mitsuru
• Suzuki Yasuo
• Tamoto Nozomu
• Yamashita Yasuyuki
• Iwatsuki Hitoshi
• Ohtaki Kazumi
• Ricoh Co Ltd

Inventors

• Naruse Mitsuru
• Suzuki Yasuo
• Tamoto Nozomu
• Yamashita Yasuyuki
• Iwatsuki Hitoshi
• Ohtaki Kazumi

Classifications

• C09D5/03 Primary

  Powdery paints · CPC title

• B22F1/107

  containing organic material comprising solvents, e.g. for slip casting · CPC title

• B22F1/102

  Metallic powder coated with organic material · CPC title

• B22F12/67

  Blades · CPC title

• B22F12/63

  Rollers · CPC title