Retrieving aggregates and powdery mineral material from demolition waste

Patent metadata

Field	Value
Publication number	US-10029951-B2
Application number	US-201414778857-A
Country	US
Kind code	B2
Filing date	Mar 26, 2014
Priority date	Mar 28, 2013
Publication date	Jul 24, 2018
Grant date	Jul 24, 2018

Abstract

A method for retrieving aggregates and/or powdery mineral material from a source material comprising hardened mineral binder and aggregates, in particular a waste or demolition material, comprises the steps of: a) treating the source material in a disintegration process and (b) separation of the treated source material at a predefined cut-off grain size in order to retrieve treated aggregates with a grain size of at least the predefined cut-off grain size and/or in order to retrieve powdery mineral material with a grain size below the predefined cut-off grain size.

First claim

The invention claimed is:

1. Method for retrieving aggregates and/or powdery mineral material from a source material having hardened mineral binder and aggregates, the method comprising:
a) treating the source material in a disintegration process, wherein the hardened mineral binder is at least partially, carbonated and removed from a surface of the aggregates such that a powdery disintegration product is produced; and
b) separating the treated source material at a predefined cut-off grain size in order to retrieve treated aggregates with a grain size of at least the predefined cut-off grain size and/or in order to retrieve powdery mineral material with a grain size below the predefined cut-off grain size,
wherein in step a), a density of solid material in a processing volume is about 10-80 vol.-%.

2. Method according to claim 1 , wherein the source material comprises hardened mortar and/or concrete.

3. Method according to claim 1 , wherein in step a), the at least partially carbonated hardened mineral binder is removed from the surface of the aggregates by mechanical abrasion and/or attrition.

4. Method according to claim 1 , wherein the density is 40-60 vol.-%.

5. Method according to claim 1 , wherein the treating of the source material further includes agitation of the source material.

6. Method according to claim 1 , wherein the treating of the source material takes place in water or other liquid, and wherein the carbonation includes addition of gaseous carbon dioxide.

7. Method according to claim 6 , wherein the gaseous carbon dioxide is added into the water or other liquid.

8. Method according to claim 1 , wherein the powdery mineral material and the treated aggregates are separated at a characteristic cut-off grain size between 0.06-0.5 mm.

9. Method according to claim 1 , wherein the treatment of the source material in step a) is performed until an amount of hardened mineral binder and carbonated hardened mineral binder bound to the aggregates is 0.0001-50 wt.-%, with respect to an overall weight of neat aggregates.

10. Method according to claim 1 , wherein the treatment in step a) is performed until a porosity, measured according to norm EN 1097-6, of the retrieved treated aggregates is ≤10 vol. %.

11. Method according to claim 1 , wherein the source material is a waste or demolition material, the hardened mineral binder is completely carbonated, and the treating is performed under abrasive conditions.

12. Method according to claim 11 , wherein the source material consists of hardened mortar and/or concrete.

13. Method according to claim 1 , wherein the powdery mineral material and the treated aggregates are separated at a characteristic cut-off grain size between 0.125-0.250 mm.

14. Method according to claim 1 , wherein the treatment of the source material in step a) is performed until an amount of hardened mineral binder and carbonated hardened mineral binder bound to the aggregates is 0.01-1 wt.-%, with respect to an overall weight of neat aggregates.

15. A method according to claim 1 , wherein the treatment in step a) is performed until an amount of hardened mineral binder and carbonated hardened mineral binder bound to the aggregates is 0.001-25 wt.-%, with respect to the overall weight of the aggregates.

16. A method according to claim 1 , wherein the treatment in step a) is performed until an amount of hardened mineral binder and carbonated hardened mineral binder bound to the aggregates is 0.01-1 wt.-%, with respect to the overall weight of the aggregates.

17. Method for producing hydraulically settable compositions, comprising:
(i) performing the method according to claim 1 to retrieve aggregates; and
(ii) mixing the aggregates with a mineral binder and optionally water.

18. Method for producing hydraulically settable compositions, comprising:
(i) performing the method according to claim 1 to retrieve powdery mineral material; and
(ii) mixing the powdery mineral material with aggregates, and optionally water.

19. Aggregates obtained by a process according to claim 1 , which have a porosity, measured according to norm EN 1097-6, of ≥0.1 vol.-% and ≤10 vol.-%.

20. Composition including, mortar or concrete comprising:
c) aggregates according to claim 19 ; and
d) a mineral binder.

21. Aggregates according to claim 19 , wherein the porosity is 1.5-2 vol.-%.

22. Aggregates according to claim 19 , which has a porosity of 0.1-3 vol.-%.

23. Aggregates according to claim 19 , which has a porosity of ≥1 vol.-% and ≤2 vol.-%.

24. Aggregates according to claim 19 , which comprise hardened mineral binder in an amount from 0.0001-25 wt.-%, with respect to the overall weight of the aggregates.

25. Aggregates according to claim 19 , which comprise hardened mineral binder in an amount from 0.01-1 wt.-%, with respect to the overall weight of the aggregates.

26. A powdery mineral material obtained by a process according to claim 1 , which has a fineness of 0.5-1000 m 2 /g and a particle size below 250 μm.

27. Powdery mineral material according to claim 26 , wherein the fineness is 0.5-100 m 2 /g.

Assignees

• Sika Tech Ag

Inventors

• Juilland Patrick
• Gallucci Emmanuel
• Eberhardt Arnd

Classifications

• C04B20/026

  Comminuting, e.g. by grinding or breaking; Defibrillating fibres other than asbestos · CPC title

• C04B28/02 Primary

  containing hydraulic cements other than calcium sulfates · CPC title

• C04B20/0076

  characterised by the grain distribution · CPC title

• C04B18/167

  Recycled materials, i.e. waste materials reused in the production of the same materials · CPC title

• C04B41/00 Primary

  After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone (conditioning of the materials prior to shaping C04B40/00; applying liquids or other fluent materials to surfaces, in general B05; grinding or polishing B24; apparatus or processes for treating or working shaped articles of clay or other ceramic compositions, slag or mixtures containing cementitious material B28B11/00; working stone or stone-like materials B28D; glazes, other than cold glazes, C03C8/00; etching, surface-brightening or pickling compositions C09K13/00) · CPC title