Investment technique for solid mold casting of reticulated metal foams
US-9789534-B2 · Oct 17, 2017 · US
US10029302B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10029302-B2 |
| Application number | US-201715682982-A |
| Country | US |
| Kind code | B2 |
| Filing date | Aug 22, 2017 |
| Priority date | Jan 20, 2015 |
| Publication date | Jul 24, 2018 |
| Grant date | Jul 24, 2018 |
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A method to manufacture reticulated metal foam via a dual investment, includes pre-investment of a precursor with a diluted pre-investment ceramic plaster then applying an outer mold to the encapsulated precursor as a shell-mold.
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What is claimed: 1. A method to manufacture reticulated metal foam via a dual investment, comprising: pre-investing a precursor with a pre-investment ceramic plaster to encapsulate the precursor; applying an outer mold to the encapsulated precursor as a shell-mold; coating the precursor in a molten wax to increase ligament thickness to provide an about 90% air to 10% precursor ratio; and wherein the pre-investment ceramic plaster is diluted more than about 39-42:100. 2. The method as recited in claim 1 , wherein the precursor is a reticulated foam. 3. The method as recited in claim 1 , wherein the precursor is a polyurethane foam. 4. The method as recited in claim 1 , wherein the precursor is completely encapsulated with the pre-investment ceramic plaster.
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