End effector cleaning devices and systems

Patent metadata

Field	Value
Publication number	US-10029273-B2
Application number	US-201615198650-A
Country	US
Kind code	B2
Filing date	Jun 30, 2016
Priority date	Jun 30, 2015
Publication date	Jul 24, 2018
Grant date	Jul 24, 2018

Abstract

An end effector cleaner for removing excess sealant from an end effector is provided. The end effector cleaner includes a first spool, a second spool, a medium for removing excess sealant from the end effector, a support member configured to support a portion of the medium, a motor for rotating the second spool, an advancement sensor for detecting a presence of the end effector and sending a signal for rotating the motor, and a roll sensor for detecting a dimension of the medium wound on at least one of the first spool and the second spool. One end of the medium is wound on the first spool and the other end of the medium is wound on the second spool, and the portion of the medium is positioned to receive excess sealant of the end effector.

First claim

What is claimed is:

1. An end effector cleaner for removing excess sealant from an end effector, the end effector cleaner comprising:
a first spool;
a second spool;
a medium for removing excess sealant from the end effector, wherein one end of the medium is wound on the first spool and the other end of the medium is wound on the second spool, the medium extending along a medium conveyance pathway between the first spool and the second spool;
a support member positioned adjacent to the medium conveyance pathway between the first spool and the second spool such that the medium traverses the medium conveyance pathway, the support member configured to support a portion of the medium, wherein the portion of the medium is positioned to receive excess sealant from the end effector;
a motor coupled to the second spool for rotating the second spool;
an advancement sensor communicatively coupled to the motor, the advancement sensor for detecting a presence of the end effector and sending a signal for rotating the motor; and
a roll sensor communicatively coupled to the motor, the roll sensor for detecting a dimension of the medium wound on at least one of the first spool and the second spool.

2. The end effector cleaner of claim 1 , wherein the medium is a ribbon.

3. The end effector cleaner of claim 2 , wherein the ribbon comprises at least one of a cloth ribbon, a felt ribbon, a paper-based ribbon, or a polymer-based ribbon.

4. The end effector cleaner of claim 1 , wherein the advancement sensor comprises an actuator configured to move in response to a contact with the end effector, and the advancement sensor sends a signal for rotating the motor based on the movement of the actuator.

5. The end effector cleaner of claim 1 , wherein the motor is configured to rotate the second spool based on the signal received from the advancement sensor.

6. The end effector cleaner of claim 5 , wherein the dimension of the medium wound on the second spool detected by the roll sensor includes a diameter of the medium wound on the second spool, and the motor is rotated based on the diameter of the medium wound on the second spool.

7. The end effector cleaner of claim 5 , wherein the dimension of the medium wound on the first spool detected by the roll sensor includes a diameter of the medium wound on the first spool, and the motor is rotated based on the diameter of the medium wound on the first spool.

8. The end effector cleaner of claim 1 , wherein the advancement sensor comprises a photoelectric sensor.

9. The end effector cleaner of claim 1 , wherein the advancement sensor comprises a laser sensor.

10. The end effector cleaner of claim 1 , further comprising an engagement arm configured to contact an outer circumference of the medium wound on the second spool,
wherein the roll sensor is further configured to detect a position of the engagement arm.

11. The end effector cleaner of claim 10 , wherein the motor is configured to rotate the second spool by a degree determined based on the detected position of the engagement arm.

12. An end effector cleaner system comprising:
an end effector for dispensing sealant; and
an end effector cleaner for removing excess sealant from the end effector, the end effector comprising:
a first spool;
a second spool;
a medium for removing excess sealant from the end effector, wherein one end of the medium is wound on the first spool and the other end of the medium is wound on the second spool, the medium extending along a medium conveyance pathway between the first spool and the second spool;
a support member positioned adjacent to the medium conveyance pathway between the first spool and the second spool such that the medium traverses the medium conveyance pathway, the support member configured to support a portion of the medium, wherein the portion of the medium is positioned to receive excess sealant from the end effector;
a motor coupled to the second spool for rotating the second spool; and
an advancement sensor communicatively coupled to the motor, the advancement sensor for detecting a presence of the end effector and sending a signal for rotating the motor, the advancement sensor communicatively coupled to the motor.

13. The end effector cleaner system of claim 12 , wherein the end effector cleaner further comprises a roll sensor configured to detect a dimension of the medium wound on the second spool, and the motor is configured to rotate the second spool by a varying degree each cycle based on the dimension of the medium wound on the second spool.

14. The end effector cleaner system of claim 12 , wherein the end effector cleaner further comprises an engagement arm configured to contact an outer circumference of the medium wound on the second spool, and a roll sensor configured to detect a position of the engagement arm, and wherein the motor is configured to rotate the second spool by a varying degree based on the position of the engagement arm.

15. The end effector cleaner system of claim 12 , wherein the motor is configured to rotate the second spool by a varying degree based on a length of the portion of the medium supported by the support member.

16. The end effector cleaner system of claim 13 , wherein the end effector cleaner further comprises a second roll sensor configured to detect a dimension of the medium wound on the first spool.

17. The end effector cleaner system of claim 13 , wherein the roll sensor is one of a proximity sensor, a linear variable differential transducer, or a photoelectric sensor.

18. A method for cleaning an end effector of a robot, comprising:
moving, by the robot, the end effector into contact with a portion of a medium between successive applications of sealant by the end effector, wherein one end of the medium is wound on a first spool and the other end of the medium is wound on a second spool, the medium extends along a medium conveyance pathway between the first spool and the second spool, and the portion of the medium is supported by a support member positioned adjacent to the medium conveyance pathway between the first spool and the second spool;
detecting, by an advancement sensor of an end effector cleaner, a presence of the end effector; and
rotating, by a motor of the end effector cleaner, the second spool by a degree in response to detection of the presence of the end effector.

19. The method of claim 18 , further comprising
detecting, by a roll sensor, a dimension of the medium wound on one of the first spool and the second spool.

20. The method of claim 19 , wherein the degree is determined based on the detected dimension.

Assignees

• Toyota Eng & Mfg North America

Inventors

• Birkner John
• Eck Dan
• Tumey Mary
• Clayton Mark
• Huck Scott

Classifications

• B05B15/52 Primary

  for removal of clogging particles · CPC title

• B05B15/0208

  Operations & Transport · mapped topic