Method and system for absolute three-dimensional measurements using a twist-insensitive shape sensor

Patent metadata

Field	Value
Publication number	US-10028791-B2
Application number	US-201615014513-A
Country	US
Kind code	B2
Filing date	Feb 3, 2016
Priority date	Feb 12, 2010
Publication date	Jul 24, 2018
Grant date	Jul 24, 2018

Abstract

An apparatus includes a reference fixture. The reference fixture includes a joint, and a joint tracker to track motion of the joint. The apparatus also includes a surgical instrument. A tether is connected between the joint and the surgical instrument. A shape sensor extends from the reference fixture through the joint, through the tether, and into the surgical instrument. The shape sensor is substantially free of twist. The joint tracker measures the motion of the joint. Information from the shape sensor in combination with information from the joint tracker provides absolute three-dimensional information relative to the reference fixture, i.e., provides absolute three-dimensional information in a fixed world reference frame.

First claim

We claim:

1. An apparatus comprising:
a reference fixture mounted at a first position in a fixed world reference frame;
a cannula having a proximal end and a cannula opening at the proximal end;
a shape sensor extending through the reference fixture, the shape sensor including a first portion and a proximal end,
wherein the first portion of the shape sensor is arranged in a known geometrical shape that is coupled to the proximal end of the cannula and the proximal end of the shape sensor terminates beyond the reference fixture; and

a first tether body extending over the shape sensor between the reference fixture and the proximal end of the cannula,
wherein information from the shape sensor and the known geometrical shape of the first portion of the shape sensor are used to generate three-dimensional information relative to the fixed world reference frame,
wherein the known geometrical shape is arranged by one or more clamps securing the first portion of the shape sensor in the known geometrical shape or by a portion of a lumen extending through the first tether body in an S-curve with the first portion of the shape sensor located within the portion of the lumen.

2. The apparatus of claim 1 wherein the first portion of the shape sensor is a distal end of the shape sensor.

3. The apparatus of claim 1 wherein the information from the shape sensor and the known geometrical shape of the first portion of the shape sensor are used to generate three-dimensional pose information for the proximal end of the cannula.

4. The apparatus of claim 1 further comprising:
a surgical instrument sized for insertion through the cannula, wherein the shape sensor includes a distal end coupled to a first portion of the surgical instrument and the first portion of the shape sensor is between the distal and proximal ends of the shape sensor.

5. The apparatus of claim 4 wherein the information from the shape sensor is used to generate three-dimensional pose information for the first portion of the surgical instrument.

6. The apparatus of claim 4 further comprising:
a second tether body extending over the shape sensor between the proximal end of the cannula and the surgical instrument.

7. The apparatus of claim 1 further comprising:
a second cannula located within the fixed world reference frame, the second cannula having a proximal end and a second cannula opening at the proximal end; and
a second shape sensor extending through the reference fixture, the second shape sensor including a distal end and a proximal end, wherein the distal end of the second shape sensor is coupled to the proximal end of the second cannula and the proximal end of the second shape sensor terminates proximally of the reference fixture.

8. The apparatus of claim 1 wherein the reference fixture includes a joint having at least one degree of freedom.

9. The apparatus of claim 8 , wherein the reference fixture includes a joint tracker wherein the joint tracker tracks motion of the joint and wherein information from the joint tracker in combination with the information from the shape sensor is used in the generating the absolute three-dimensional information relative to the fixed world reference frame.

10. The apparatus of claim 1 wherein the reference fixture is coupled to a manipulator of a teleoperated surgical system and is movable with the manipulator in the fixed world reference frame.

11. The apparatus of claim 1 wherein the first tether body is formed of a torsionally stiff material.

12. The apparatus of claim 1 wherein the shape sensor has a non-circular cross-section that prevents rotation of the shape sensor within the first tether body.

13. The apparatus of claim 1 further comprising:
a lined lumen extending through the first tether body, wherein the shape sensor extends through the lined lumen, and
wherein the lined lumen is lined with a material that allows the shape sensor to rotate freely within the lined lumen.

14. The apparatus of claim 1 wherein the proximal end of the shape sensor terminates proximally of the reference fixture at a sensor interrogator.

15. The apparatus of claim 1 wherein the known geometrical shape has a geometrical center that is positioned where the shape sensor enters the cannula opening at the proximal end of the cannula.

16. An apparatus comprising:
a reference fixture mounted at a first position in a fixed world reference frame;
a cannula having a proximal end and a cannula opening at the proximal end;
a surgical instrument sized for insertion through the cannula;
a shape sensor extending through the reference fixture, the shape sensor including a first portion, a proximal end, and a distal end,
wherein the first portion of the shape sensor is coupled to the proximal end of the cannula and the proximal end of the shape sensor terminates beyond the reference fixture; and
wherein the distal end of the shape sensor is coupled to a first portion of the surgical instrument and the first portion of the shape sensor is between the distal and proximal ends of the shape sensor; and

a first tether body extending over the shape sensor between the reference fixture and the proximal end of the cannula, wherein information from the shape sensor is used to generate three-dimensional information relative to the fixed world reference frame.

17. The apparatus of claim 16 wherein the information from the shape sensor is used to generate three-dimensional pose information for the first portion of the surgical instrument.

18. The apparatus of claim 16 further comprising:
a second tether body extending over the shape sensor between the proximal end of the cannula and the surgical instrument.

19. The apparatus of claim 16 wherein the information from the shape sensor is used to measure an insertion depth of the surgical instrument.

Assignees

• Intuitive Surgical Operations

Inventors

• Prisco Giuseppe M
• Rogers Theodore W
• Duindam Vincent
• Curet Myriam J
• Mohr Catherine J
• Stoy Katherine D

Classifications

• A61B34/30 Primary

  Surgical robots · CPC title

• A61B34/71

  Manipulators operated by drive cable mechanisms · CPC title

• A61B2562/00

  Details of sensors; Constructional details of sensor housings or probes; Accessories for sensors · CPC title

• G01B11/24

  for measuring contours or curvatures · CPC title

• A61B2034/2061

  using shape-sensors, e.g. fiber shape sensors with Bragg gratings · CPC title