Solar cell module and roof structure

Patent metadata

Field	Value
Publication number	US-10027275-B2
Application number	US-201415316163-A
Country	US
Kind code	B2
Filing date	Jun 6, 2014
Priority date	Jun 6, 2014
Publication date	Jul 17, 2018
Grant date	Jul 17, 2018

Abstract

In a solar cell module that includes a front side transparent plate, a rear face sealing plate made of glass, and a solar cell sealed between the front side transparent plate and the rear face sealing plate, the area of the rear face sealing plate is made larger than the light receiving area of the solar cell and the area of the front side transparent plate. That is, the glass plate that seals the rear side of the solar cell expands to the outer side with respect to the front side transparent plate located on the front face of the solar cell module. A surplus region in which neither the solar cell nor the front side transparent plate is present is formed on the front side of the rear face sealing plate.

First claim

The invention claimed is:

1. A solar cell module comprising:
a front side transparent plate;
a rear face sealing plate made of glass; and
a solar cell sealed between the front side transparent plate and the rear face sealing plate,
wherein an area of the rear face sealing plate is larger than a light receiving area of the solar cell and an area of the front side transparent plate, and
wherein a surplus region in which neither the solar cell nor the front side transparent plate is present is present on a front side of the rear face sealing plate,
the solar cell module further comprising a step forming plate having a light transmissive property, the step forming plate being placed on a front side of the front side transparent plate in such a manner that a part of the step forming plate overlaps with a region in which the front side transparent plate is present and the rest part of the step forming plate protrudes from the front side transparent plate.

2. The solar cell module according to claim 1 ,
wherein the area of the rear face sealing plate is 1.1 times or more and 4 times or less, compared to the light receiving area of the solar cell and the area of the front side transparent plate, and
wherein an area of the surplus region is 10% or more and 300% or less, compared to the area of the front side transparent plate.

3. The solar cell module according to claim 1 , further comprising an auxiliary plate having a smaller area than the area of the front side transparent plate, the auxiliary plate being arranged to be adjacent to the front side transparent plate and to overlap with a region in which the step forming plate is present.

4. The solar cell module according to claim 3 , wherein the front side transparent plate and the auxiliary plate are present on the front side of the rear face sealing plate with at least a part of the auxiliary plate overlapping with an entire area of the surplus region.

5. The solar cell module according to claim 3 ,
wherein each of the auxiliary plate and the rear face sealing plate includes a through hole, both of the through holes communicating with each other to form a communicating hole, and
wherein the solar cell module is fixable to an external member by inserting a fastening element into the communicating hole.

6. The solar cell module according to claim 1 ,
wherein the front side transparent plate is a glass plate, a front face of the front side transparent plate including: a roughened part that is roughened, the roughened part being planarly distributed; and a smooth part that keeps smoothness, the smooth part linearly extending vertically and/or horizontally, and
wherein the roughened part is divided into a plurality of quadrangular shapes by the smooth part.

7. A roof structure comprising a plurality of the solar cell modules according to claim 1 , the solar cell modules being laid on a top face of a building, wherein a region corresponding to the front side transparent plate of one of the solar cell modules is placed on the surplus region of another one of the solar cell modules in an overlapping manner.

8. The roof structure according to claim 7 ,
wherein a roof member having a water proofing property and a certain shape, and the solar cell module are used together, and
wherein the roof structure includes a region in which the roof member is laid and the solar cell module is not laid, and a region in which the solar cell module is laid and the roof member is not laid.

9. A solar cell module comprising:
a front side transparent plate;
a rear face sealing plate;
a solar cell sealed between the front side transparent plate and the rear face sealing plate; and
a step forming plate having a light transmissive property,
wherein an area of the rear face sealing plate is larger than a light receiving area of the solar cell and an area of the front side transparent plate,
wherein an area of the step forming plate is smaller than the area of the front side transparent plate, and
wherein the step forming plate is placed on a front side of the front side transparent plate in such a manner that a part of the step forming plate overlaps with a region in which the front side transparent plate is present and the rest part of the step forming plate protrudes from the front side transparent plate.

10. The solar cell module according to claim 9 , wherein both the front side transparent plate and the step forming plate have a quadrangular shape, and an area of an overlapping part between the step forming plate and the front side transparent plate is approximately an integral division of the area of the front side transparent plate.

11. A roof structure comprising a plurality of the solar cell modules according to claim 9 , the solar cell modules being laid on a top face of a building, wherein a region corresponding to the front side transparent plate of one of the solar cell modules is placed on the step forming plate of another one of the solar cell modules in a shifted manner.

12. The roof structure according to claim 11 , wherein the roof structure includes: a region in which a roof member having a water proofing property and a certain shape is laid and the solar cell module is not laid; and a region in which the solar cell module is laid and the roof member is not laid.

13. A solar cell module comprising:
a front side transparent plate;
a rear face sealing plate;
a solar cell sealed between the front side transparent plate and the rear face sealing plate; and
an auxiliary plate,
wherein an area of the rear face sealing plate is larger than a light receiving area of the solar cell and an area of the front side transparent plate,
wherein an area of the auxiliary plate is smaller than the area of the front side transparent plate, the auxiliary plate being placed in a region adjacent to the front side transparent plate,
wherein the front side transparent plate and the auxiliary plate are present on the front side of the rear face sealing plate, each of the auxiliary plate and the rear face sealing plate having a through hole, both of the through holes communicating with each other to form a communicating hole, and
wherein the solar cell module is fixable to an external member by inserting a fastening element into the communicating hole,
the solar cell module further comprising a step forming plate having a light transmissive property, a part of the step forming plate overlapping with the front side transparent plate, wherein the auxillary plate is placed in a region in which the step forming plate is present in an overlapping manner.

14. The solar cell module according to claim 13 , wherein a buffer member is disposed inside the communicating hole.

15. The solar cell module according to claim 13 , further comprising:
a plurality of the communicating holes formed in a row; and
a terminal box,
wherein the terminal box protrudes from the rear face sealing plate, and
wherein a position of the terminal box is separated by a certain distance toward the front side transparent plate from a region in which the communicating holes are formed in a row.

16. A roof structure comprising the solar cell module according to claim 15 , the solar cell module being laid on a top face of a building,
wherein a plurality of crosspieces are disposed parallel to each other on the top face of the building, the solar cell module being placed on the crosspieces,
wherein the fastening element protrudes from the communicating hole and is joined to the corresponding crosspiece to fix the solar cell module to the crosspiece, and
wherein the terminal box is a

Assignees

• Kaneka Corp

Inventors

• Friedrich Stefan
• Minami Yuta
• Moran Thomas J
• TANIKAWA Fumihiro

Classifications

• F24S20/69

  in the form of shingles or tiles · CPC title

• E04D1/26

  Strip-shaped roofing elements {simulating a repetitive pattern, e.g.} appearing as a row of shingles · CPC title

• E04D1/30 Primary

  Special roof-covering elements, e.g. ridge tiles, gutter tiles, gable tiles, ventilation tiles (E04D3/40 takes precedence) · CPC title

• Y02E10/50

  Photovoltaic [PV] energy · CPC title

• H02S20/25 Primary

  Roof tile elements · CPC title