Ground fault isolation for power converters with silicon carbide MOSFETs

Patent metadata

Field	Value
Publication number	US-10027240-B1
Application number	US-201715399817-A
Country	US
Kind code	B1
Filing date	Jan 6, 2017
Priority date	Jan 6, 2017
Publication date	Jul 17, 2018
Grant date	Jul 17, 2018

Abstract

Systems and methods for grounding power generation units with silicon carbide MOSFET power converters are provided. A power generation unit can include a power generator configured to generate multiphase alternating current power at a first voltage. The power generation unit can also include a power converter configured to convert the multiphase alternating current power from the power generator at the first voltage to multiphase alternating current power at a second voltage. The power converter can include one or more silicon carbide MOSFETs and at least one heatsink configured to remove heat from the power converter. The at least one heatsink of the power converter can be electrically connected to a local ground formed by one or more components of the power generation unit.

First claim

What is claimed is:

1. A power generation unit, comprising:
a power generator configured to generate multiphase alternating current power at a first voltage; and
a power converter configured to convert the multiphase alternating current power from the power generator at the first voltage to multiphase alternating current power at a second voltage, the power converter comprising one or more silicon carbide MOSFETs and at least one heatsink configured to remove heat from the power converter; and
wherein the at least one heatsink of the power converter is electrically connected to a local ground formed by one or more components of the power generation unit, said local ground being specific to the power generation unit.

2. The power generation unit of claim 1 , further comprising:
one or more control devices configured to detect a ground fault in the power converter.

3. The power generation unit of claim 2 , further comprising:
one or more grounding conductors, wherein the at least one heatsink of the power converter is electrically connected to the local ground by the one or more grounding conductors; and
wherein the one or more control devices are configured to detect a ground fault in the power converter by sensing a current in the one or more grounding conductors.

4. The power generation unit of claim 2 , wherein the one or more control devices are further configured to electrically isolate the power generation unit when a ground fault is detected in the power converter.

5. The power generation unit of claim 1 , further comprising a multiphase filter configured to filter a multiphase power output of the power converter.

6. The power generation unit of claim 5 , wherein the multiphase filter comprises at least one inductor and at least one capacitor for each phase of the multiphase power output from the power converter.

7. The power generation unit of claim 6 , wherein the capacitor for each phase of the multiphase filter is electrically connected to form a neutral node; and
wherein the at least one heatsink of the power converter is electrically connected to a local ground formed by one or more components of the power generation unit by electrically connecting the at least one heatsink of the power converter to the neutral node.

8. The power generation unit of claim 1 , wherein the power converter comprises a plurality of DC to DC to AC inverter blocks.

9. The power generation unit of claim 7 , wherein each DC to DC to AC inverter block comprises an isolation transformer, wherein each isolation transformer comprises a transformer heatsink; and
wherein the at least one heatsink of the power converter is electrically connected to a local ground formed by one or more components of the power generation unit by electrically connecting the transformer heatsink to the local ground.

10. The power generation system of claim 9 , wherein each DC to DC to AC inverter block further comprises a first conversion entity configured to convert DC power to AC power, a second conversion entity configured to convert AC power to DC power, and a third conversion entity configured to convert DC power to AC power;
wherein the isolation transformer is coupled between the first conversion entity and the second conversion entity;
wherein the second conversion entity and the third conversion entity comprise a converter heatsink; and
wherein the at least one heatsink of the power converter is electrically connected to a local ground formed by one or more components of the power generation unit by electrically connecting the converter heatsink to the local ground.

11. The power generation system of claim 1 , wherein the power generator comprises a doubly fed induction generator.

12. A method of isolating a ground fault in a power generation system, the power generation system comprising a plurality of power generation units, each power generation unit comprising a power generator configured to generate multiphase alternating current power at a first voltage and a power converter configured to convert the multiphase alternating current power from the power generator at the first voltage to multiphase alternating current power at a second voltage, each power converter comprising one or more silicon carbide MOSFETs and at least one heatsink configured to remove heat from the power converter, the at least one heatsink of each power converter electrically connected to a local ground formed by one or more components of the power generation unit and said local ground being specific to the power generation unit, the method comprising:
receiving, by one or more control devices, one or more signals indicative of a current between a power converter and a local ground in a power generation unit from one or more sensors in the power generation system;
determining, by the one or more control devices, whether a fault has occurred based at least in part on the one or more signals indicative of a current between the power converter and the local ground in a power generation unit;
when the one or more control devices have determined a fault has occurred, identifying a faulted power generation unit; and
electrically isolating the faulted power generation unit.

13. The method of claim 12 , wherein determining whether a fault has occurred comprises determining whether the current between the at least one power converter and the at least one local ground exceeds a threshold.

14. The method of claim 13 , wherein identifying a faulted power generation unit comprises selecting the power generation unit in which the current between the power converter and the local ground exceeds the threshold.

15. The method of claim 12 , wherein each power generation unit further comprises a multiphase filter configured to filter a multiphase power output from the power converter in the power generation unit;
wherein each multiphase filter comprises at least one inductor and at least one capacitor for each phase of the multiphase power output from the power converter in the power generation unit;
wherein the capacitors for each phase of the multiphase filter of a power generation unit are electrically connected to form a neutral node for the power generation unit; and
wherein the at least one heatsink of each power converter is electrically connected to a local ground formed by one or more components of the power generation unit by electrically connecting the at least one heatsink of each power converter to the neutral node for the power generation unit.

16. The method of claim 15 , wherein each power generation unit further comprises one or more grounding conductors;
wherein the at least one heatsink of each power converter is electrically connected to the neutral node for the power generation unit by the one or more grounding conductors; and
wherein the one or more signals indicative of a current between a power converter and a local ground in a power generation unit comprise one or more signals indicative of a current in the one or more grounding conductors.

17. A power generation system, comprising: a plurality of power generation units; and
one or more control devices;
wherein each power generation unit comprises:
a power generator configured to generate multiphase alternating current power at a first voltage; and
a power converter configured to convert the multiphase alternating current power from the power generator at the first voltage to multiphase alternating current power at a second voltage, the power converter comprising one or more silicon carbide MOSFETs and at least one heatsink configured to remove heat fr

Assignees

• Gen Electric

Inventors

• Wagoner Robert Gregory
• Ganireddy Govardhan
• Shukla Saurabh
• Raju Ravisekhar Nadimpalli
• Schnetzka Harold Robert

Classifications

• H02J2101/28

  Wind energy · CPC title

• H02H7/1216

  for AC-AC converters · CPC title

• H02M5/458 Primary

  using semiconductor devices only · CPC title

• H02H3/165

  for three-phase systems · CPC title

• H02M1/32

  Means for protecting converters other than automatic disconnection · CPC title