Hollow brushless motor structure

Patent metadata

Field	Value
Publication number	US-10027212-B2
Application number	US-201514942453-A
Country	US
Kind code	B2
Filing date	Nov 16, 2015
Priority date	Nov 20, 2014
Publication date	Jul 17, 2018
Grant date	Jul 17, 2018

Abstract

A hollow brushless motor is provided. The hollow brushless motor includes a hollow shape rotor to be rotatable about a rotation axis, a hollow shape stator spaced apart from the rotor by a distance in a direction of the rotation axis and arranged to face the rotor, and a first support to maintain a gap between the rotor and the stator, and arranged between the rotor and the stator to support the rotor and the stator such that the rotor rotates with respect to the stator.

First claim

What is claimed is:

1. A hollow brushless motor comprising:
a hollow shape rotor configured to be rotatable about a rotation axis;
a hollow shape stator spaced apart from the rotor by a distance in a direction of the rotation axis and arranged to face the rotor; and
a first support configured to maintain a gap between the rotor and the stator, and arranged between the rotor and the stator to support the rotor and the stator such that the rotor rotates with respect to the stator.

2. The hollow brushless motor of claim 1 , wherein the first support comprises:
a plurality of first balls configured to contact a first surface of the rotor and a first surface of the stator to support the rotor and the stator; and
a hollow shape first retainer including first ball receptacles configured to accommodate the plurality of first balls.

3. The hollow brushless motor of claim 2 , further comprising:
a hollow shape center unit comprising:
a first fixing portion having a cylindrical shape and being extended in the rotation axis direction,
a second fixing portion having a hollow plate shape and being extended in a radial direction of the rotation axis from an outer side of the first fixing portion, and
a third fixing portion having a hollow plate shape and being fixed to the outer side of the first fixing portion and arranged to face the second fixing portion,

wherein the stator is inserted around the first fixing portion to be fixedly connected to the outer side of the first fixing portion, and
wherein the rotor and the first retainer are inserted around the first fixing portion and spaced apart from the outer side of the first fixing portion in the radial direction of the rotation axis.

4. The hollow brushless motor of claim 3 , further comprising:
a second support arranged between the rotor and the second fixing portion and configured to support the rotor and the second fixing portion such that the rotor rotates about the center unit.

5. The hollow brushless motor of claim 4 , wherein the second support comprises:
a plurality of second balls configured to contact a second surface of the rotor and a first surface of the second fixing portion configured to support the rotor and the second fixing portion; and
a hollow shape second retainer including second ball receptacles configured to accommodate the plurality of second balls.

6. The hollow brushless motor of claim 3 , further comprising:
a speed reducer comprising:
a main body having a ring shape and being arranged between the rotor and the second fixing portion, inserted around the first fixing portion, spaced apart from the outer side of the first fixing portion in the radial direction of the rotation axis,
a plurality of center shafts arranged on an outer circumference of the main body and extended in the radial direction of the rotation axis, and
a plurality of rollers configured to rotate about the corresponding center shafts,

wherein the plurality of rollers contact and slide over the second surface of the rotor and the first surface of the second fixing portion which are arranged to face each other.

7. The hollow brushless motor of claim 6 , further comprising:
a ring shape support member arranged between the rotor and the speed reducer and fixed to the rotor to contact the plurality of rollers,
wherein the plurality of rollers contact and slide over the second surface of the rotor and one side of the support member which are arranged to face each other.

8. The hollow brushless motor of claim 1 ,
wherein the rotor comprises a plurality of permanent magnets with an N polarity and an S polarity alternately arranged in a circumferential direction of the rotation axis, and
wherein the stator comprises:
tooth portions arranged in the circumference direction of the rotation axis and arranged to face the plurality of permanent magnets in the rotation axis direction,
a plurality of coils corresponding to the respective tooth portions, and
a hollow shape stator core arranged to support the tooth portions.

9. The hollow brushless motor of claim 8 , wherein a number of magnetic dipoles of the plurality of permanent magnets is represented by an Equation:
Z 2 =Z 1 ±P,
where Z 2 is a number of magnetic dipoles of the rotor, Z 1 is a number of the tooth portions of the stator, and P is a number of magnetic dipoles of the stator.

10. The hollow brushless motor of claim 1 ,
wherein the rotor comprises a plurality of ball receptacles arranged on a first surface of the rotor, and
wherein the first support comprises a plurality of first balls to be accommodated in the corresponding ball receptacles and to support the rotor and the stator by contacting a first surface of the rotor and a first surface of the stator arranged to face the first surface of the rotor.

11. The hollow brushless motor of claim 10 , further comprising:
a center unit comprising:
a first fixing portion having a cylindrical shape and being extended in the rotation axis direction,
a second fixing portion having a hollow plate shape and being extended in a radial direction of the rotation axis from an outer side of the first fixing portion, and
a third fixing portion having a hollow plate shape and being fixed to the outer side of the first fixing portion and arranged to face the second fixing portion,

wherein the stator is inserted around the first fixing portion to be fixedly connected to the outer side of the first fixing portion, and
wherein the rotor is inserted around the first fixing portion and spaced apart from the outer side of the first fixing portion in the radial direction of the rotation axis.

12. The hollow brushless motor of claim 11 , further comprising:
a second support arranged between the rotor and the second fixing portion to support the rotor and the second fixing portion such that the rotor rotates about the center unit,
wherein the rotor comprises a plurality of second ball receptacles arranged in a second surface of the rotor, and
wherein the second support comprises a plurality of second balls to be accommodated in the corresponding second ball receptacles and arranged to support the rotor and the stator by contacting a second surface of the stator which is arranged to face the first surface of the rotor.

13. The hollow brushless motor of claim 12 , further comprising:
a speed reducer comprising:
a main body having a ring shape and being arranged between the rotor and the second fixing portion, inserted around the first fixing portion, spaced apart from the outer side of the first fixing portion in the radial direction of the rotation axis,
a plurality of center shafts arranged on an outer circumference of the main body and extended in the radial direction of the rotation axis, and
a plurality of rollers configured to rotate about the corresponding center shafts,

wherein the plurality of rollers contact and slide over the second surface of the rotor and the first surface of the second fixing portion which are arranged to face each other.

14. The hollow brushless motor of claim 13 , further comprising:
a ring shape support member arranged between the rotor and the speed reducer and fixed to the rotor to contact the plurality of rollers,
wherein the plurality of rollers contact and slide over the second surface of the rotor and one side of the support member which are arranged to face each other.

Assignees

• Samsung Electronics Co Ltd

Inventors

• Baek Jong-Ho
• Lee Kyung-Bae

Classifications

• H02K7/088

  radially supporting the rotor directly · CPC title

• H02K21/24 Primary

  with magnets axially facing the armatures, e.g. hub-type cycle dynamos · CPC title

• H02K1/2793

  Rotors axially facing stators · CPC title

• H02K5/173

  using bearings with rolling contact, e.g. ball bearings · CPC title

• H02K5/167

  using sliding-contact or spherical cap bearings · CPC title