Resistance heating element, fixing device, and image forming apparatus

Patent metadata

Field	Value
Publication number	US-10025245-B2
Application number	US-201514597835-A
Country	US
Kind code	B2
Filing date	Jan 15, 2015
Priority date	Jan 27, 2014
Publication date	Jul 17, 2018
Grant date	Jul 17, 2018

Abstract

A resistance heating element contains a heat-resistant resin and conductive stainless steel fiber coated with a film, and satisfies the following expression (1): 1≤(r1/r0)≤1.03, where r0 represents the initial resistance value of the resistance heating element, and r1 represents the resistance value of the resistance heating element after allowed to stand at 30° C. and a relative humidity of 80% for one week.

First claim

What is claimed is:

1. A resistance heating element comprising a heat-resistant resin and conductive stainless steel fiber coated with a film,
the resistance heating element satisfying the following expression (1):
1≤( r 1 /r 0)≤1.03,

where r 0 represents an initial resistance value of the resistance heating element, and r 1 represents a resistance value of the resistance heating element after being subjected to test conditions in which the resistance heating element is allowed to stand at 30° C. and a relative humidity of 80% for one week, wherein the initial resistance value is measured upon manufacture of the resistance heating element and before being subjected to the test conditions.

2. The resistance heating element according to claim 1 , wherein the conductive stainless steel fiber satisfies the following expression (2):
1≤( rs 1 /rs 0)≤10,

where rs 0 represents an initial resistance value of the conductive stainless steel fiber, and rs 1 represents a resistance value of the conductive stainless steel fiber after being subjected to the test conditions in which the resistance heating element is allowed to stand at 30° C. and a relative humidity of 80% for one week, wherein the initial resistance value is measured upon manufacture of the resistance heating element and before being subjected to the test conditions.

3. The resistance heating element according to claim 1 , which contains 10 to 60 vol. % of the conductive stainless steel fiber.

4. The resistance heating element according to claim 1 , wherein a volume resistivity of the resistance heating element is not lower than 0.08×10 −4 (Ω·cm) and not higher than 10×10 −4 (Ω·cm).

5. The resistance heating element according to claim 1 , wherein a time-dependent resistance change rate in electric heat generation is 5% or lower.

6. The resistance heating element according to claim 1 , wherein the conductive stainless steel fiber has a coating film, the coating film being a film made of at least one of oxides of Cr, Mo, Cu, and Si, or a composite oxide of Cr, Mo, Cu, and Si.

7. The resistance heating element according to claim 1 , wherein the conductive stainless steel fiber has a coating film, the coating film being a chromium oxide film.

8. The resistance heating element according to claim 1 , wherein a ratio (I/L) of a minor axis (I) of the conductive stainless steel fiber to a major axis (L) of the conductive stainless steel fiber is 0.25 or lower.

9. The resistance heating element according to claim 1 , wherein a ratio (I/L) of a minor axis (I) of the conductive stainless steel fiber to a major axis (L) of the conductive stainless steel fiber is 0.025 to 0.25.

10. A fixing device comprising:
a seamless resin belt;
a fixing roller in contact with part of an inner peripheral surface formed inside the seamless resin belt;
a pressure roller configured to press an outer peripheral surface of the seamless resin belt toward the fixing roller; and
a feeder configured to feed power to the seamless resin belt,
wherein the seamless resin belt includes the resistance heating element of claim 1 in an endless form.

11. An image forming apparatus comprising
a fixing device configured to fix an unfixed toner image to a transfer member with heat and pressure, the unfixed toner being formed on the transfer member by an electrophotographic method,
wherein the fixing device is the fixing device of claim 10 .

Assignees

• Konica Minolta Inc

Inventors

• Mukoyama Izumi
• Yoshida Eiichi
• Sudo Susumu
• Ohira Akira

Classifications

• G03G15/2057 Primary

  relating to the chemical composition of the heat element and layers thereof · CPC title

• H05B3/0095

  Heating devices in the form of rollers (heated by induction H05B6/145) · CPC title

• H05B2203/013

  Heaters using resistive films or coatings · CPC title

• H05B3/148

  Silicon, e.g. silicon carbide, magnesium silicide, heating transistors or diodes · CPC title

• H05B2203/017

  Manufacturing methods or apparatus for heaters · CPC title