Collocated coil antennas incorporating a symmetric soft magnetic band

Patent metadata

Field	Value
Publication number	US-10024996-B2
Application number	US-201515116325-A
Country	US
Kind code	B2
Filing date	Oct 12, 2015
Priority date	Oct 12, 2015
Publication date	Jul 17, 2018
Grant date	Jul 17, 2018

Abstract

An antenna assembly includes a tool mandrel having a tool axis, and a plurality of coils are collocated about the tool mandrel and each include a plurality of windings wrapped about the tool mandrel. A soft magnetic band radially interposes the plurality of coils and the tool mandrel and includes a plurality of inserts that form two or more annular arrays axially spaced from each other and extend about the tool mandrel at an angle orthogonal to the tool axis. The inserts in each annular array are circumferentially spaced from each other.

First claim

What is claimed is:

1. An antenna assembly, comprising:
a tool mandrel having a tool axis;
a plurality of coils collocated about the tool mandrel and each including a plurality of windings wrapped about the tool mandrel; and
a soft magnetic band radially interposing the plurality of coils and the tool mandrel and including a plurality of inserts that form two or more annular arrays axially spaced from each other and extending about the tool mandrel at an angle orthogonal to the tool axis, wherein the inserts in each annular array are circumferentially spaced from each other,
wherein the two or more annular arrays are axially spaced from each other along the tool axis by an axial gap that extends perpendicular to the tool axis, and wherein the antenna assembly further comprises an insulation material disposed within the axial gap.

2. The antenna assembly of claim 1 , wherein the plurality of coils comprises two tilted coils collocated about the tool mandrel and azimuthally offset from each other by 180°.

3. The antenna assembly of claim 1 , wherein the plurality of coils comprises three tilted coils collocated about the tool mandrel and azimuthally offset from each other by 120°.

4. The antenna assembly of claim 1 , wherein the plurality of coils comprises at least one tilted coil collocated with a coaxial coil.

5. The antenna assembly of claim 1 , wherein the soft magnetic band comprises a material selected from the group consisting of a ferrite, mu-metal, permalloy, metallic glass, and any combination thereof.

6. The antenna assembly of claim 1 , wherein the plurality of inserts comprise at least one of an arcuate square, an arcuate rectangle, and a cylindrical member.

7. The antenna assembly of claim 1 , wherein each insert in each annular array is circumferentially spaced from angularly adjacent inserts by an angular gap extending parallel to the tool axis.

8. The antenna assembly of claim 1 , further comprising a protective shield coupled to the tool mandrel and encompassing the plurality of coils and the soft magnetic band.

9. The antenna assembly of claim 8 , wherein the protective shield defines a plurality of holes aligned in one or more annular hole arrays extending about the tool mandrel orthogonal to the tool axis.

10. A method of assembling an antenna assembly, comprising:
positioning a soft magnetic band about a circumference of a tool mandrel having a tool axis, wherein the soft magnetic band includes a plurality of inserts that form two or more annular arrays axially spaced from each other and extend about the tool mandrel at an angle orthogonal to the tool axis, wherein the inserts in each annular array are circumferentially spaced from each other, wherein the two or more annular arrays are axially spaced from each other along the tool axis by an axial gap that extends perpendicular to the tool axis;
disposing an insulation material within the axial gap; and
collocating a plurality of coils about the tool mandrel such that the soft magnetic band radially interposes at least a portion of the plurality of coils.

11. The method of claim 10 , wherein collocating the plurality of coils about the tool mandrel comprises collocating two tilted coils that are azimuthally offset from each other by 180°.

12. The method of claim 10 , wherein collocating the plurality of coils about the tool mandrel comprises collocating three tilted coils that are azimuthally offset from each other by 120°.

13. The method of claim 10 , wherein collocating the plurality of coils about the tool mandrel comprises collocating at least one tilted coil with a coaxial coil.

14. The method of claim 10 , further comprising coupling a protective shield to the tool mandrel and thereby encompassing the plurality of coils and the soft magnetic band, wherein the protective shield defines a plurality of holes aligned in one or more annular hole arrays extending about the tool mandrel orthogonal to the tool axis.

15. The method of claim 10 , further comprising tuning the soft magnetic band to optimize a magnetic dipole moment of at least one of the plurality of coils.

16. The method of claim 15 , wherein tuning the soft magnetic band comprises at least one of varying a size of the axial gap defined between axially adjacent annular arrays and varying the angular gap that circumferentially spaces angularly adjacent inserts.

17. The method of claim 15 , wherein tuning the soft magnetic band comprises altering a number or size of the plurality of inserts.

18. A method, comprising:
introducing a resistivity logging tool into a wellbore, the resistivity logging tool including an antenna assembly that includes:
a tool mandrel having a tool axis;
a plurality of coils collocated about the tool mandrel and each including a plurality of windings wrapped about the tool mandrel; and
a soft magnetic band radially interposing the plurality of coils and the tool mandrel and including a plurality of inserts that form two or more annular arrays axially spaced from each other and extending about the tool mandrel at an angle orthogonal to the tool axis, wherein the inserts in each annular array are circumferentially spaced from each other, wherein the two or more annular arrays are axially spaced from each other along the tool axis by an axial gap that extends perpendicular to the tool axis, and wherein the antenna assembly further includes an insulation material disposed within the axial gap; and

obtaining measurements of a surrounding subterranean formation with the resistivity logging tool.

19. The method of claim 18 , wherein the tool mandrel is operatively coupled to a drill string and introducing the resistivity logging tool into the wellbore further comprises:
extending the resistivity logging tool into the wellbore on the drill string; and
drilling a portion of the wellbore with a drill bit secured to a distal end of the drill string.

20. The method of claim 18 , wherein introducing the resistivity logging tool into the wellbore further comprises extending the resistivity logging tool into the wellbore on wireline as part of a wireline instrument sonde.

Assignees

• Halliburton Energy Services Inc

Inventors

• Ma Jin
• Wilson Glenn Andrew
• Donderici Burkay

Classifications

• E21B47/13

  by electromagnetic energy, e.g. radio frequency · CPC title

• E21B49/00

  Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells · CPC title

• G01V3/28 Primary

  using induction coils · CPC title

• E21B47/12

  Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling · CPC title

• E21B47/017

  Protecting measuring instruments · CPC title