Sensor housing assembly for attachment to a motor vehicle

Patent metadata

Field	Value
Publication number	US-10024970-B2
Application number	US-201615242157-A
Country	US
Kind code	B2
Filing date	Aug 19, 2016
Priority date	Aug 19, 2016
Publication date	Jul 17, 2018
Grant date	Jul 17, 2018

Abstract

A sensor housing assembly for attachment to a vehicle includes a base portion having a first end, a second end, and an exterior decorative surface. The sensor housing assembly further includes a sensor housing portion adapted to house a Light Detection and Ranging (LiDAR) sensor and having a generally semi-cylindrical shape with a top portion and a bottom portion. The top portion forms a first end of the semi-cylindrical sensor housing portion and the bottom portion forms a second end of the semi-cylindrical sensor housing portion. The sensor housing portion is disposed between the first end and the second end of the base portion and extends outward from the exterior surface of the base portion. The sensor housing portion has a window disposed between the top portion and the bottom portion.

First claim

What is claimed is:

1. A sensor housing assembly for attachment to a vehicle, the sensor housing assembly comprising:
a base portion having a first end, a second end, and an exterior decorative surface; and
a sensor housing portion adapted to house a Light Detection and Ranging (LiDAR) sensor and having a semi-cylindrical shape with a top portion and a bottom portion, the top portion forming a first end of the semi-cylindrical sensor housing portion and the bottom portion forming a second end of the semi-cylindrical sensor housing portion,
wherein the sensor housing portion is disposed between the first end and the second end of the base portion and extends outward from the exterior surface of the base portion, and
wherein the sensor housing portion has a window disposed between the top portion and the bottom portion, and wherein the sensor housing portion is angled downward such that a field of view of the LiDAR sensor begins immediately adjacent to the vehicle and extends for at least 100 meters outward from the vehicle.

2. The sensor housing assembly of claim 1 wherein the window spans an arc of at least 180 degrees.

3. The sensor housing assembly of claim 1 wherein the sensor housing portion includes a first lip and a second lip, and the window is disposed between the first lip and the second lip.

4. The sensor housing assembly of claim 1 further comprising an aperture disposed in the base portion and aligned with the sensor housing portion.

5. The sensor housing assembly of claim 1 wherein the base portion is a rocker panel of the vehicle.

6. The sensor housing assembly of claim 1 wherein the base portion is a front fascia of the vehicle.

7. The sensor housing assembly of claim 1 wherein the base portion is a rear fascia of the vehicle.

8. The sensor housing assembly of claim 1 wherein the sensor housing portion is located in longitudinal alignment with a door hinge or a door latch of the vehicle.

9. A rocker panel assembly for attachment to a vehicle, the rocker panel assembly comprising:
a rocker panel body extending substantially from a front wheel-well to a rear wheel-well on a side of the vehicle, the rocker panel body having a first end, a second end, an exterior decorative surface, and an aperture;
a sensor housing portion adapted to house a Light Detection and Ranging (LiDAR) sensor and having a semi-cylindrical shape with a top portion and a bottom portion, the top portion forming a first end of the semi-cylindrical sensor housing portion and the bottom portion forming a second end of the semi-cylindrical sensor housing portion; and
a bracket which extends through the aperture of the rocker panel assembly and supports a LiDAR sensor within the sensor housing portion of the rocker panel assembly such that the LiDAR sensor is substantially flush with the semi-cylindrical sensor housing portion,
wherein the sensor housing portion is disposed between the first end and the second end of the rocker panel body over the aperture and extends outward from the exterior surface of the rocker panel body, and
wherein the sensor housing portion has a window disposed between the top portion and the bottom portion, and
wherein the sensor housing is situated in longitudinal alignment with a door hinge of the vehicle.

10. The rocker panel assembly of claim 9 wherein the first end is situated substantially at a trailing edge of the front wheel-well, and the second end is situated substantially at a leading edge of the rear wheel-well.

11. The rocker panel assembly of claim 9 wherein the exterior decorative surface has a generally convex shape and wherein the rocker panel assembly further includes an inner surface having a generally concave shape.

12. The rocker panel assembly of claim 11 wherein the inner surface has at least two transverse ribs positioned therein, the transverse ribs being arranged generally perpendicular to a longitudinal axis of the rocker panel body, and wherein the sensor housing portion is disposed between the ribs.

13. The rocker panel assembly of claim 12 wherein the top portion and the bottom portion each project outward from the rocker panel body substantially perpendicular to the longitudinal axis of the rocker panel and perpendicular to at least one of the transverse ribs.

14. The rocker panel assembly of claim 9 further comprising a transition surface interconnecting the base portion and the sensor housing portion, wherein the transition surface has a different contour than the base portion and the sensor housing portion.

15. The rocker panel assembly of claim 9 wherein the first and second ends of the rocker panel body are spaced apart from the sensor housing portion by a distance greater than a width of the sensor housing portion.

16. The rocker panel assembly of claim 9 wherein a center point of the semi-cylindrical housing is positioned at or outboard of the exterior decorative surface.

17. The sensor housing assembly of claim 9 wherein the window spans an arc of at least 180 degrees.

18. The sensor housing assembly of claim 9 wherein the sensor housing portion includes a first lip and a second lip, and the window is disposed between the first lip and the second lip.

19. The sensor housing assembly of claim 9 wherein the aperture is aligned with the sensor housing portion.

20. A rocker panel assembly for attachment to a vehicle, the rocker panel assembly comprising:
a rocker panel body extending substantially from a front wheel-well to a rear wheel-well on a side of the vehicle, the rocker panel body having a first end, a second end, an exterior decorative surface, and an aperture; and
a sensor housing portion adapted to house a Light Detection and Ranging (LiDAR) sensor and having a generally semi-cylindrical shape with a top portion and a bottom portion, the top portion forming a first end of the semi-cylindrical sensor housing portion and the bottom portion forming a second end of the semi-cylindrical sensor housing portion,
wherein the sensor housing portion is disposed between the first end and the second end of the rocker panel body over the aperture and extends outward from the exterior surface of the rocker panel body, wherein the first end is situated substantially at a trailing edge of the front wheel-well, and the second end is situated substantially at a leading edge of the rear wheel-well, wherein the sensor housing portion has a window disposed between the top portion and the bottom portion, wherein the exterior decorative surface has a generally convex shape and wherein the rocker panel assembly further includes an inner surface having a generally concave shape, and wherein the sensor housing is situated in longitudinal alignment with a door hinge of the vehicle, wherein the inner surface has at least two transverse ribs positioned therein, the transverse ribs being arranged generally perpendicular to a longitudinal axis of the rocker panel body, and wherein the sensor housing portion is disposed between the ribs.

Assignees

• Dura Operating Llc

Inventors

• Hoffman Jr Robert John
• Unveren Cumhur

Classifications

• G01S7/4813 Primary

  Housing arrangements · CPC title

• G01S17/931 Primary

  of land vehicles · CPC title

• B60R2011/004

  outside the vehicle · CPC title

• B60R13/04

  External} Ornamental or guard strips; Ornamental inscriptive devices {thereon (fastening strips or bars to sheets or plates by means of clips F16B5/12) · CPC title

• B60R2011/0052

  using screws, bolts, rivets or the like · CPC title