Method for performing pyrolysis and a pyrolysis apparatus

Patent metadata

Field	Value
Publication number	US-10023803-B2
Application number	US-201314441812-A
Country	US
Kind code	B2
Filing date	Nov 7, 2013
Priority date	Nov 9, 2012
Publication date	Jul 17, 2018
Grant date	Jul 17, 2018

Abstract

Solid fuel in the form of particles is supplied to a pyrolyzer, and pyrolysis conditions are maintained in the pyrolyzer for separating condensable gaseous substances from the fuel. Heat required by the pyrolysis conditions is supplied at least partly with solid fluidized bed material which passes through the pyrolyzer simultaneously as it is fluidized by fluidizing gas in the pyrolyzer. Condensable gaseous substances separated from the fuel are conveyed from the pyrolyzer to a condenser, in which they are separated as so-called pyrolysis oil in liquid form, and solid fluidized bed material taken from the pyrolyzer and containing combustible pyrolysis residue originating from the fuel is circulated through a gasifier, in which product gas, which is burnt in a boiler or a kiln, is formed from the pyrolysis residue.

First claim

The invention claimed is:

1. A method for performing pyrolysis, comprising:
supplying solid fuel in the form of particles to a pyrolyzer;
maintaining pyrolysis conditions in the pyrolyzer in order to separate condensable gaseous substances from the solid fuel;
supplying heat required by the pyrolysis conditions at least partly with solid fluidized bed material which passes through the pyrolyzer simultaneously as the solid fluidized bed material is fluidized in the pyrolyzer by fluidizing gas;
under said pyrolysis conditions, separating condensable gaseous substances from the solid fuel;
conveying said condensable gaseous substances from the pyrolyzer to a condenser; in the condenser, separating said condensable gaseous substances as pyrolysis oil in liquid state;
taking the solid fluidized bed material containing combustible pyrolysis residue from the solid fuel from the pyrolyzer;
circulating said solid fluidized bed material containing the combustible pyrolysis residue from the solid fuel through a gasifier gasification process;
in the gasifier gasification process, performing a gasification process by introducing oxygen-containing gas to cause partial combustion of the combustible pyrolysis residue thereby forming product gas from the combustible pyrolysis residue and utilizing the energy content of the combustible pyrolysis residue in heating of the fluidized bed material by transferring heat produced by the gasification process to the fluidized bed material to form heated fluidized bed material,
returning the heated fluidized bed material from the gasifier gasification process to the pyrolyzer;
burning the product gas formed from the combustible pyrolysis residue in a kiln in which thermal energy from combustion is utilized for the processing of materials; and
adjusting a pyrolysis temperature in the pyrolyzer by adjusting a temperature of the solid fluidized bed material by a heat exchanger, wherein the solid fluidized bed material is sand.

2. The method according to claim 1 , wherein condensable gaseous substances and non-condensable combustible gases are separated from the solid fuel and the condensable gaseous substances produced in the pyrolyzer are separated from the non-condensable combustible gases; the method and further comprising:
burning at least part of the non-condensable combustible gases produced in the pyrolyzer with the product gas.

3. The method according to claim 1 , wherein the solid fuel is solid bio-based or semi-bio-based fuel.

4. The method according to claim 1 , wherein the pyrolysis conditions comprise a temperature of 400 to 800° C., and the gasification process comprises a temperature of 600 to 1200° C., the temperature of the gasification process being higher than the temperature of the pyrolysis conditions.

Assignees

• Valmet Technologies Oy
• Valmet Technologies Inc

Inventors

• Autio Joakim
• Honkola Timo

Classifications

• C10J2300/1807

  Recycle loops, e.g. gas, solids, heating medium, water · CPC title

• C10J2300/0993

  Inert particles, e.g. as heat exchange medium in a fluidized or moving bed, heat carriers, sand · CPC title

• C10J2300/1606

  Combustion processes · CPC title

• C10J3/62

  with separate withdrawal of the distillation products · CPC title

• C10J3/46

  Gasification of granular or pulverulent flues in suspension · CPC title