Carbon composition with hierarchical porosity, and methods of preparation

Patent metadata

Field	Value
Publication number	US-10023480-B2
Application number	US-201414496227-A
Country	US
Kind code	B2
Filing date	Sep 25, 2014
Priority date	Mar 14, 2011
Publication date	Jul 17, 2018
Grant date	Jul 17, 2018

Abstract

A method for fabricating a porous carbon material possessing a hierarchical porosity, the method comprising subjecting a precursor composition to a curing step followed by a carbonization step, the precursor composition comprising: (i) a templating component comprised of a block copolymer, (ii) a phenolic component, (iii) a dione component in which carbonyl groups are adjacent, and (iv) an acidic component, wherein said carbonization step comprises heating the precursor composition at a carbonizing temperature for sufficient time to convert the precursor composition to a carbon material possessing a hierarchical porosity comprised of mesopores and macropores. Also described are the resulting hierarchical porous carbon material, a capacitive deionization device in which the porous carbon material is incorporated, as well as methods for desalinating water by use of said capacitive deionization device.

First claim

What is claimed is:

1. A capacitive deionization device comprised of first and second electrodes and a space between said electrodes for the flow of water, wherein at least one of said first and second electrodes is comprised of a porous carbon material possessing a hierarchical porosity comprised of mesopores and macropores, wherein said mesopores have a size in the range of 6-10 nm along with a substantial absence of mesopores having a size above 10 nm and up to 50 nm, and said macropores have a size of at least 75 nm and up to 500 nm.

2. The capacitive deionization device of claim 1 , wherein said macropores have a size in the range of 100-500 nm.

3. The capacitive deionization device of claim 1 , wherein said electrodes are separated by an insulating material, wherein said insulating material permits the flow therethrough of water to be deionized while permitting contact of the water with each of said first and second electrodes.

4. The capacitive deionization device of claim 1 , wherein at least a portion of said porous carbon material is amorphous.

5. The capacitive deionization device of claim 1 , wherein at least one of said electrodes is comprised of said porous carbon material possessing a hierarchical porosity disposed as a film on a base electrode substrate material.

6. The capacitive deionization device of claim 5 , wherein said film has a thickness of up to 5 millimeters.

7. The capacitive deionization device of claim 5 , wherein said film has a thickness of up to 100 microns.

8. The capacitive deionization device of claim 5 , wherein said base electrode substrate material is comprised of an electrically conductive carbon material.

9. The capacitive deionization device of claim 8 , wherein said electrically conductive carbon material is graphite.

10. The capacitive deionization device of claim 1 , wherein said mesopores have a pore size distribution having a peak at about 7.5 nm.

11. The capacitive deionization device of claim 1 , wherein said macropores have a size up to 200 nm.

12. A method for the desalination of water, the method comprising:
providing a capacitive deionization device comprised of first and second electrodes and a space between said first and second electrodes for the flow of water, wherein at least one of said first and second electrodes is comprised of a porous carbon material possessing a hierarchical porosity comprised of mesopores and macropores, wherein said mesopores have a size in the range of 6-10 nm along with a substantial absence of mesopores having a size above 10 nm and up to 50 nm, and said macropores have a size of at least 75 nm and up to 500 nm; and
flowing water in need of desalination through said capacitive deionization device when the first and second electrodes of said capacitive deionization device are in electrical operation to configure them as anode and cathode.

13. The method of claim 12 , wherein said macropores have a size in the range of 100-500 nm.

14. The method of claim 12 , wherein said electrodes are separated by an insulating material, wherein said insulating material permits the flow therethrough of water to be deionized while permitting contact of the water with each of said first and second electrodes.

15. The method of claim 12 , wherein at least a portion of said porous carbon material is amorphous.

16. The method of claim 12 , wherein at least one of said electrodes is comprised of said porous carbon material possessing a hierarchical porosity disposed as a film on a base electrode substrate material.

17. The method of claim 16 , wherein said film has a thickness of up to 5 millimeters.

18. The method of claim 16 , wherein said film has a thickness of up to 100 microns.

19. The method of claim 16 , wherein said base electrode substrate material is comprised of an electrically conductive carbon material.

20. The method of claim 19 , wherein said electrically conductive carbon material is graphite.

21. The method of claim 12 , wherein said macropores have a size up to 200 nm.

Assignees

• Ut Battelle Llc

Inventors

• Mayes Richard T
• Dai Sheng

Classifications

• Y10T428/249967

  Inorganic matrix in void-containing component · CPC title

• C01P2006/16

  Pore diameter · CPC title

• H01G11/24

  characterised by structural features of the materials making up or comprised in the electrodes, e.g. form, surface area or porosity; characterised by the structural features of powders or particles used therefor · CPC title

• C01P2004/61

  Micrometer sized, i.e. from 1-100 micrometer · CPC title

• C01B32/20

  Graphite · CPC title