Method and apparatus for determining the status of a battery in a vehicle

Patent metadata

Field	Value
Publication number	US-10023066-B2
Application number	US-201615262455-A
Country	US
Kind code	B2
Filing date	Sep 12, 2016
Priority date	Sep 17, 2015
Publication date	Jul 17, 2018
Grant date	Jul 17, 2018

Abstract

A method for determining a status of a vehicle battery includes determining an initial temperature and an initial state of charge of the battery, determining a current threshold value based on the initial temperature and the initial state of charge of the battery, starting the vehicle engine, charging the battery for a predetermined charging period t1, measuring two charging currents, I1 and I2, to the battery at two predetermined points in time during the charging period t1, determining an expected current value at a time t3=t1+t2 based on the measured charging currents, comparing the expected current value with the current threshold value, and determining the battery is faulty if the expected current value is lower than the current threshold value.

First claim

What is claimed is:

1. A method for determining a status of a battery in a vehicle via a communication interface connectable to a communication interface of the vehicle and via a control unit configured to communicate with the vehicle, the method comprising:
determining an initial temperature, T, and an initial state of charge, SoC, of the battery;
determining a current threshold value, I th , based on the initial temperature and the initial state of charge of the battery;
starting an engine of the vehicle;
charging the battery for a predetermined charging period t 1 ;
measuring two charging currents I 1 and I 2 to the battery at two predetermined points in time during the charging period t 1 ;
based on the measured charging currents, determining an expected current value at a time t 3 =t 1 +t 2 ;
comparing the expected current value with the current threshold value; and
if the expected current value is lower than the current threshold value, determining that the battery is faulty providing an indication of a faulty battery.

2. The method according to claim 1 further comprising controlling the initial battery temperature and the initial state of charge so that the initial battery temperature is not below a predetermined initial battery temperature threshold value and the initial state of charge does not exceed a predetermined initial state of charge threshold value.

3. The method according to claim 2 wherein the predetermined initial state of charge threshold value is lower than or equal to 70%.

4. The method according to claim 2 wherein the initial battery temperature threshold value is larger than or equal to 0° C.

5. The method according to claim 1 further comprising, if the expected current value is higher than the current threshold value,
turning off the engine;
creating a constant current load using vehicle electrical system loads for the battery for a predetermined period t 4 ,
measuring a battery voltage after the period t 4 ;
comparing the measured battery voltage to a predetermined voltage threshold value; and
determining that the battery is faulty if the measured battery voltage is lower than the predetermined voltage threshold value.

6. The method according to claim 5 wherein the constant current load is 20 A±10%.

7. The method according to claim 5 wherein t 4 is 4 min±10%.

8. The method according to claim 5 wherein the predetermined voltage threshold value is 11V.

9. The method according to claim 1 wherein the charging current I 1 is measured at t 1 -10s and the charging current I 2 is measured at t 1 .

10. The method according to claim 1 wherein t 1 is 2 min±10%.

11. The method according to claim 1 wherein t 2 is 1 min±10%.

12. The method according to claim 1 wherein the expected current value is calculated by extrapolation.

13. The method according to claim 1 wherein the current threshold value is calculated as I th (SoC,T)=p 1 +p 2 SoC+p 3 T+p 4 SoCT+p 5 T 2 +p 6 SoCT 2 +p 7 T 3 , where p 1 -p 7 are empirically determined parameters.

14. The method according to claim 1 wherein the step of charging the battery is performed using an alternator of the vehicle.

15. A battery tester comprising:
a communication interface connectable to a communication interface of a vehicle; and
a control unit configured for communicating with the vehicle to:
determine an initial temperature and an initial state of charge of the battery;
start an engine of the vehicle;
charge the battery for a predetermined charging time t 1 ;
measure two charging currents I 1 and I 2 to the battery at two predetermined points in time during the charging time;
based on the measured charging currents, determine an expected current value at a time t 3 =t 1 +t 2 ;
determine a current threshold value based on the initial temperature and the initial state of charge of the battery;
compare the expected current value with the current threshold value; and
if the expected current value is lower than the current threshold value, provide an indication that the battery is faulty.

16. The battery tester according to claim 15 wherein, if the expected current value is higher than the current threshold value, the battery tester is configured to
turn off the engine;
create a constant current load using vehicle electrical system loads for the battery for a predetermined period t 4 ,
measure the battery voltage after the period t 4 ;
compare the measured battery voltage to a predetermined voltage threshold value; and
if the measured battery voltage is lower than the voltage threshold value, provide an indication that the battery is faulty.

17. The battery tester according to claim 15 further configured to control the initial state of charge and the initial battery temperature so that the initial state of charge does not exceed a predetermined initial sate of charge threshold value and the initial battery temperature is not below a predetermined initial battery temperature threshold value.

Assignees

• Volvo Car Corp

Inventors

• Larsson Torbjorn
• Engstrom Alexander
• FRANZEN Linus
• Thorngren Mats
• Fogelberg Fabian
• Thorson Pelle
• Almhagen Petter
• Wall Emil
• Midholm Daniel

Classifications

• G01R31/392

  Determining battery ageing or deterioration, e.g. state of health · CPC title

• G01R31/3648

  comprising digital calculation means, e.g. for performing an algorithm · CPC title

• G01R31/371

  with remote indication, e.g. on external chargers · CPC title

• G01R31/387

  Determining ampere-hour charge capacity or SoC · CPC title

• Y10S903/904

  Component specially adapted for hev · CPC title