Electric vehicle power distribution system

Patent metadata

Field	Value
Publication number	US-10023054-B2
Application number	US-201615046197-A
Country	US
Kind code	B2
Filing date	Feb 17, 2016
Priority date	Feb 18, 2015
Publication date	Jul 17, 2018
Grant date	Jul 17, 2018

Abstract

A power distribution system comprises a plurality of energy storage modules coupled in series. A plurality of electrically isolated power converters are each coupled across one or more of the energy storage modules. When enabled, the power converters provide a low voltage output to an output of the power distribution system. A control system controls the power converters to provide the low voltage output. The control system selectively enables the power converters to balance states of charge of the energy storage modules.

First claim

What is claimed is:

1. A power distribution system, comprising:
a plurality of energy storage modules coupled in series;
a plurality of electrically isolated power converters, each coupled across one or more of the energy storage modules, the power converters when enabled configured to provide a low voltage output to an output of the power distribution system; and
a control system controlling the power converters to provide the low voltage output, the control system configured to selectively enable one or more of the power converters to balance states of charge of the energy storage modules, wherein the control system is configured to balance states of charge of the energy storage modules including by:
monitoring a current output from a first selectively enabled power converter, in the one or more selectively enabled power converters, in order to obtain a first power converter current output;
monitoring a current output from a second selectively enabled power converter, in the one or more selectively enabled power converters, in order to obtain a second power converter current output;
enabling the first selectively enabled power converter for a first duration of time; and
enabling the second selectively enabled power converter for a second duration of time, wherein a first product of the first power converter current output and the first duration of time substantially equals a second product of the second power converter current output and the second duration of time.

2. The power distribution system of claim 1 , wherein the control system is configured to selectively enable the one or more power converters based on the current output by:
determining an amount of charge withdrawn from the energy storage modules based on the current output from the power converters; and
enabling one or more power converters corresponding to energy storage modules having lower amounts of charge withdrawn.

3. The power distribution system of claim 1 , wherein the control system is configured to selectively enable power converters to maintain the current output within a desired operating range of the power converter.

4. The power distribution system of claim 3 , wherein the control system is configured to maintain the current output within the desired operating range of the power converter by:
increasing a number of enabled power converters responsive to the current output being above an upper threshold of the desired operating range; and
decreasing the number of enabled power converters responsive to the current output being below a lower threshold of the desired operating range.

5. The power distribution system of claim 1 , wherein the control system is configured to balance states of charge of the energy storage modules by:
determining a state of charge of the energy storage modules; and
selectively enabling one or more power converters corresponding to energy storage modules having higher states of charge.

6. The power distribution system of claim 1 , wherein the control system is configured to balance states of charge of the energy storage modules by:
monitoring an amount of time each power converter is enabled; and
selectively enabling the power converters for substantially equivalent amounts of time.

7. The power distribution system of claim 1 , wherein each of the power converters comprises:
a transformer including a primary coil and a secondary coil, the primary coil coupled to the one or more energy storage modules corresponding to the power converter and the secondary coil coupled to the output of the power distribution system; and
one or more diode coupled between the secondary coil and the output of the power distribution system.

8. A method for regulating a low voltage output from a power distribution system, comprising:
providing the power distribution system, wherein the power distribution system comprises:
a plurality of energy storage modules coupled in series;
a plurality of electrically isolated power converters, each coupled across one or more of the energy storage modules, the power converters when enabled configured to provide a low voltage output to an output of the power distribution system; and
a control system controlling the power converters to provide the low voltage output; and

selectively enabling one or more of the power converters to balance states of charge of the energy storage modules, wherein balancing states of charge of the energy storage modules including by:
monitoring a current output from a first selectively enabled power converter, in the one or more selectively enabled power converters, in order to obtain a first power converter current output;
monitoring a current output from a second selectively enabled power converter, in the one or more selectively enabled power converters, in order to obtain a second power converter current output;
enabling the first selectively enabled power converter for a first duration of time; and
enabling the second selectively enabled power converter for a second duration of time, wherein a first product of the first power converter current output and the first duration of time substantially equals a second product of the second power converter current output and the second duration of time.

9. The method of claim 8 , wherein selectively enabling power converters based on the current output comprises:
determining an amount of charge withdrawn from the energy storage modules based on the current output from the power converters; and
enabling one or more power converters corresponding to energy storage modules having lower amounts of charge withdrawn.

10. The method of claim 8 , further comprising selectively enabling the power converters to maintain the current output within a desired operating range of the power converter.

11. The method of claim 10 , wherein maintaining the current output within the desired operating range of the power converter comprises:
increasing a number of enabled power converters responsive to the current output being above an upper threshold of the desired operating range; and
decreasing the number of enabled power converters responsive to the current output being below a lower threshold of the desired operating range.

12. The method of claim 8 , wherein balancing states of charge of the energy storage modules by:
determining a state of charge of the energy storage modules; and
selectively enabling one or more power converters corresponding to energy storage modules having higher states of charge.

13. The method of claim 8 , wherein balancing power output of the energy storage modules comprises:
monitoring an amount of time each power converter is enabled; and
selectively enabling the power converters for substantially equivalent amounts of time.

Assignees

• Kitty Hawk Corp

Inventors

• Long Geoffrey A

Classifications

• H02J7/56

  Active balancing, e.g. using capacitor-based, inductor-based or DC-DC converters · CPC title

• H02J7/585 Primary

  Sequential battery discharge in systems with a plurality of batteries · CPC title

• H02J2207/20

  Charging or discharging characterised by the power electronics converter · CPC title

• B60L58/22

  Balancing the charge of battery modules · CPC title

• H02M3/285

  Single converters with a plurality of output stages connected in parallel (parallel operation of a plurality of converters in DC distribution networks H02J1/10) · CPC title