Electrode structure and method for producing

Patent metadata

Field	Value
Publication number	US-10022536-B2
Application number	US-201715402124-A
Country	US
Kind code	B2
Filing date	Jan 9, 2017
Priority date	Jul 6, 2012
Publication date	Jul 17, 2018
Grant date	Jul 17, 2018

Abstract

One aspect relates to a method of producing an electrode structure, including producing a longitudinal body having a core and at least one layer made of an electrode material surrounding the core. A part of the layer made of electrode material is removed while forming a plurality of electrodes that are arranged such as to be distributed in the longitudinal direction and which are separated from each other, and contact paths that extend in the longitudinal direction and adjoin the electrodes, each, as the same part. A layer made of a polymeric material is applied while embedding, at least in part, the electrodes and/or contact paths.

First claim

What is claimed is:

1. A method for producing an electrode structure comprising:
a. producing a longitudinal body having a core and at least one layer made of an electrode material surrounding the core;
wherein the layer made of electrode material is applied mechanically to the core as a hollow cylindrical solid material layer completely surrounding the core;
b. subsequently removing a part of the layer made of electrode material thereby forming a plurality of electrodes that are arranged such as to be distributed in a longitudinal direction and which are separated from each other, and contact paths that extend in the longitudinal direction and adjoin the electrodes, each, as the same part; and
c. applying a layer made of a polymeric material while embedding, at least in part, the electrodes and/or contact paths formed in step b,
characterized in that the core is removed after step c and in that a resulting hollow space is filled, at least partly, with a material while forming a new core.

2. The method according to claim 1 , characterized in that step b is implemented by erosive removal of the electrode material.

3. The method according to claim 2 , characterized in that the erosive removal proceeds by means of a laser or spark erosion.

4. The method according to claim 3 , characterized in that the removal proceeds by means of an ultra-short pulse laser.

5. The method according to claim 1 , characterized in that step b is implemented by means of a photochemical process.

6. The method according to claim 5 , characterized in that a photoresist layer situated on the electrode material is illuminated by a laser.

7. The method according to claim 1 , characterized in that step c proceeds by extrusion of the polymeric material, by printing the material, by application to the entire surface from liquid phase or by deposition from the gas phase.

8. The method according to claim 1 , characterized by selective removal of the layer applied in step c., at least in regions of the electrodes.

9. The method according to claim 1 , comprising bending the longitudinal body about the longitudinal direction into a shape.

10. The method according to claim 1 , characterized in that the layer made of electrode material is surrounded by a second layer made of an electrode material, whereby the layers made of electrode material are separated by an insulating layer.

11. The method according to claim 1 , characterized in that the longitudinal body tapers at least over a section in the longitudinal direction.

12. The method according to claim 1 , characterized in that the electrode structure is provided as cochlear electrode for arrangement in an inner ear.

13. The method according to claim 1 , characterized in that at least some of the electrodes are provided as part of a sensor.

14. The method according to claim 1 , wherein mechanically applying the electrode material to the core in (a) is done by means of a drawing die.

15. A method for producing an electrode structure comprising:
a. producing a longitudinal body having a core and at least one layer made of an electrode material surrounding the core;
wherein the layer made of electrode material is applied mechanically to the core as a hollow cylindrical solid material layer completely surrounding the core;
b. subsequently removing a part of the layer made of electrode material thereby forming a plurality of electrodes that are arranged such as to be distributed in a longitudinal direction and which are separated from each other, and contact paths that extend in the longitudinal direction and adjoin the electrodes, each, as the same part; and
c. applying a layer made of a polymeric material while embedding, at least in part, the electrodes and/or contact paths formed in step b,
characterized in that the core consists of a metal.

Assignees

• Heraeus Deutschland Gmbh & Co Kg

Inventors

• Frericks Matthias
• Buckow Lydia

Classifications

• H01M4/00

  Electrodes · CPC title

• A61N1/0534

  Electrodes for deep brain stimulation · CPC title

• A61N1/0541 Primary

  Cochlear electrodes · CPC title

• A61N1/0551

  Spinal or peripheral nerve electrodes · CPC title