Battery energy storage system with arc flash protection, energy conversion system and protection method

Patent metadata

Field	Value
Publication number	US-10020650-B2
Application number	US-201514628764-A
Country	US
Kind code	B2
Filing date	Feb 23, 2015
Priority date	Feb 24, 2014
Publication date	Jul 10, 2018
Grant date	Jul 10, 2018

Abstract

A battery energy storage system is disclosed, the battery energy storage system comprising a rechargeable battery assembly for storing and providing energy and a protection system including an arc flash protection device to protect against risks due to arc flashes. The arc flash protection device comprises an overcurrent protection unit which detects overcurrent conditions indicating arc flash conditions in case of a low impedance of the battery assembly and an undervoltage protection unit which detects undervoltage conditions indicating arc flash conditions in case of a low impedance of the battery assembly, wherein upon detecting the overcurrent conditions and/or the undervoltage conditions for a predetermined minimum time period, the arc flash protection device initiates protective measures to prevent further operation of the battery assembly. An energy conversion system comprising such a battery energy storage system, which can be used for stationary and mobile energy supply or distribution applications, is also disclosed.

First claim

What is claimed is:

1. A battery energy storage system, comprising:
a battery assembly for storing and providing energy, wherein the battery assembly is rechargeable; and
a protection system comprising an arc flash protection device for protection against hazards from arc flashes, wherein the arc flash protection device is arranged:
to sense a battery current provided by the battery arrangement and to compare it with a predefined maximum current threshold,
to sense a voltage provided by the battery assembly and to compare it with a predefined minimum voltage threshold, and
if the sensed battery current is greater than the maximum current threshold and/or the sensed battery voltage is smaller than the minimum voltage threshold, to determine that arc flash conditions are present and to initiate protective measures to prevent further operation of the battery assembly.

2. The battery energy storage system according to claim 1 , wherein the battery assembly comprises at least one battery module formed by a series connection of a plurality of battery cells.

3. The battery energy storage system according to claim 1 , further comprising a positive DC voltage supply line connected to a positive terminal of the battery assembly and a negative DC voltage supply line connected to a negative terminal of the battery assembly, wherein the positive and/or negative DC voltage supply line each comprises a controllable switch arranged therein for interruption of the line connection as required.

4. The battery energy storage system according to claim 3 , further comprising a fuse in the positive and/or negative DC voltage supply line for interruption of the current flow therethrough as required in case of a high short-circuit current.

5. The battery energy storage system according to claim 1 , further comprising:
a current sensor which senses the actual current currently provided by the battery assembly and provides a current signal representing the sensed actual current; and
a voltage sensor which senses actual voltage currently provided by the battery assembly and provides a voltage signal representing the sensed actual voltage.

6. The battery energy storage system according to claim 1 , further comprising a battery management system for monitoring and controlling the rechargeable battery assembly and comprising a control device for determining the state of charge of the battery assembly and for recognizing and preventing overcharge and over-discharge of the battery assembly.

7. The battery energy storage system according to claim 6 , wherein the battery management system is connected to a current sensor and a voltage sensor of the battery energy storage system to receive from them signals representing present battery current and present battery voltage, and wherein the control device is arranged to compare the battery voltage signal received with a discharge voltage limit to recognize and prevent an over-discharged condition of the battery assembly.

8. The battery energy storage system according to claim 7 , wherein the discharge voltage limit is higher than the minimum voltage threshold.

9. The battery energy storage system according to claim 6 , wherein the arc flash protection device is part of the battery management system.

10. The battery energy storage system according to claim 1 , wherein the arc flash protection device is arranged to measure a first time duration during which the sensed battery current is greater than the maximum current threshold and a second time duration during which the sensed battery voltage is smaller than the minimum voltage threshold and to initiate protective measures if the first time duration exceeds a first maximum time threshold and/or the second time duration exceeds a second maximum time threshold.

11. The battery energy storage system according to claim 10 , wherein the first maximum time threshold is lower than the second maximum time threshold.

12. The battery energy storage system according to claim 10 , wherein the second maximum time threshold is lower than a discharge time limit indicating the time period during which the battery voltage must be below the discharge voltage limit to ensure that an over-discharged condition of the battery assembly is recognized.

13. The battery energy storage system according to claim 1 , wherein the arc flash protection device is arranged:
to compare the sensed battery voltage with a predefined first minimum voltage threshold and with a predefined second minimum voltage threshold which is lower than the first minimum voltage threshold; and
if the sensed battery voltage is below the first minimum voltage threshold for a first time period or if the sensed battery voltage is below the second minimum voltage threshold for a second period shorter than the first period, to initiate protective measures to prevent further operation of the battery assembly.

14. An energy conversion system, comprising:
a battery assembly for storing and providing energy, wherein the battery assembly is rechargeable;
a converter device connected to the battery assembly via a DC link for converting input side DC voltage energy provided by the battery assembly into output side AC voltage energy or vice versa; and
a protection system comprising an arc flash protection device for protection against hazards from arc flashes, wherein the arc flash protection device is arranged:
to sense a battery current provided by the battery arrangement and to compare it with a predefined maximum current threshold;
to sense a voltage provided by the battery assembly and to compare it with a predefined minimum voltage threshold; and
if the sensed battery current is greater than the maximum current threshold and/or the sensed battery voltage is smaller than the minimum voltage threshold, to determine that arc flash conditions are present and to initiate protective measures to prevent further operation of the battery assembly.

15. The energy conversion system according to claim 14 , wherein the battery assembly comprises a plurality of battery modules each having a plurality of battery cells connected in series, wherein the battery modules are connected in parallel to each other and to a common DC bus to which the DC link is coupled.

16. The energy conversion system according to claim 14 , further comprising one or more of the following protection devices for protection against fault currents:
a controllable switch in a positive and/or negative DC voltage supply line, which is connected to a positive and negative terminal of the battery assembly, respectively, to enable interruption of the current flow therethrough as required;
a fuse in the positive and/or negative DC voltage supply line for interruption of the current flow as required in case of a high short-circuit current;
a ground fault circuit interrupter in a ground connection between a positive or negative connecting line coupling the DC link with the positive and negative DC voltage supply line, respectively, and a grounding point;
overvoltage protectors provided on the DC side and/or the AC side of the converter device for surge protection; and
circuit breakers arranged in the connecting lines of the converter device on the DC side and/or the AC side to interrupt same as required.

17. The energy conversion system according to claim 14 , further comprising a battery management system for monitoring and controlling the rechargeable battery assembly and comprising a control device for determining the state of charge of the battery assembly and for recognizing and preventing overcharge and ov

Assignees

• Ge Energy Power Conversion Technology Ltd

Inventors

• Roesner Robert
• Rytz Christoph

Classifications

• H02J7/65

  against overtemperature · CPC title

• H02J7/953

  in response to charge current gradient · CPC title

• H02J7/63

  against overdischarge · CPC title

• H02J7/62

  against overcurrent · CPC title

• H02J7/61

  against overcharge · CPC title