Lithium secondary battery

Patent metadata

Field	Value
Publication number	US-10020511-B2
Application number	US-201214426799-A
Country	US
Kind code	B2
Filing date	Sep 10, 2012
Priority date	Sep 10, 2012
Publication date	Jul 10, 2018
Grant date	Jul 10, 2018

Abstract

This invention provides a lithium secondary battery that comprises a positive electrode comprising a positive electrode active material layer and a negative electrode comprising a negative electrode active material layer. The positive electrode active material layer and the negative electrode active material layer are placed to face each other. The negative electrode active material layer has an area A comprising a non-positive-electrode-facing portion that does not face the positive electrode active material layer. The area A comprises a negative electrode active material, a hot-melt binder and a temperature-sensitive thickener. The hot-melt binder has a melting point and the temperature-sensitive thickener has a gelation temperature both in a range of 45° C. to 100° C.

First claim

The invention claimed is:

1. A lithium secondary battery comprising:
a positive electrode comprising a positive electrode active material layer; and
a negative electrode comprising a negative electrode active material layer,
wherein
the positive electrode active material layer and the negative electrode active material layer are placed to face each other,
the negative electrode active material layer has areas A and B, the area A comprising a non-positive-electrode-facing portion that does not face the positive electrode active material layer, the area B comprising a positive-electrode-facing portion that faces the positive electrode active material,
the area A comprises a negative electrode active material, a hot-melt binder and a temperature-sensitive thickener,
the area B does not include the hot-melt binder and does not include the temperature-sensitive thickener, and
the hot-melt binder has a melting point and the temperature-sensitive thickener has a gelation temperature both in a range of 45° C. to 100° C.

2. The lithium secondary battery according to claim 1 , wherein when the melting point of the hot-melt binder is X ° C. and the gelation temperature of the temperature-sensitive thickener is Y ° C., the melting point X ° C. of the hot-melt binder and the gelation temperature Y ° C. of the temperature-sensitive thickener satisfy a relationship |X−Y|≤30.

3. The lithium secondary battery according to claim 1 , wherein when the melting point of the hot-melt binder is X ° C. and the gelation temperature of the temperature-sensitive thickener is Y ° C., the melting point X ° C. of the hot-melt binder and the gelation temperature Y ° C. of the temperature-sensitive thickener satisfy a relationship X≥Y.

4. The lithium secondary battery according to claim 1 , wherein the melting point of the hot-melt binder is 70° C. to 90° C.

5. The lithium secondary battery according to claim 1 , wherein the temperature-sensitive thickener is a polysaccharide.

6. The lithium secondary battery according to claim 1 , wherein the temperature-sensitive thickener is a curdlan.

7. The lithium secondary battery according to claim 1 , wherein the hot-melt binder has an average particle diameter smaller than 0.1 μm.

8. The lithium secondary battery according to claim 1 , wherein the hot-melt binder has a density of 1.2 g/cm 3 or smaller.

9. A vehicle comprising the lithium secondary battery according to claim 1 .

10. The lithium secondary battery according to claim 1 , wherein the area A is formed so as to extend beyond the boundary between the positive-electrode-facing portion and the non-positive-electrode-facing portion by a distance W to the positive-electrode-facing portion side, the distance W being larger than 0 mm.

11. The lithium secondary battery according to claim 1 , wherein a volume ratio of the area A to the area B (A:B) is 0.5:99.5 to 20:80.

12. The lithium secondary battery according to claim 1 , wherein the hot-melt binder has a density of 0.5 to 1.0 g/cm 3 .

13. The lithium secondary battery according to claim 1 , wherein the hot-melt binder is selected from polyolefins and acrylic polymers, and the hot-melt binder has a density of 1.2 g/cm 3 or smaller.

14. The lithium secondary battery according to claim 1 , wherein a mass ratio of the hot-melt binder to the temperature-sensitive thickener is 9:1 to 1:9 in the area A of the negative electrode active material layer.

Assignees

• Hashimoto Tatsuya
• Ohara Keisuke
• Yokoyama Yuji
• Fukumoto Yusuke
• Toyota Motor Co Ltd

Inventors

• Hashimoto Tatsuya
• Ohara Keisuke
• Yokoyama Yuji
• Fukumoto Yusuke

Classifications

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M4/62 Primary

  Selection of inactive substances as ingredients for active masses, e.g. binders, fillers · CPC title

• H01M10/052

  Li-accumulators · CPC title

• H01M4/13 Primary

  Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof · CPC title

• Y02E60/122

  Cross-Sectional Technologies · mapped topic