Method for producing anodic composite material for lithium secondary battery, method for producing electrode using same, and method for charging and discharging electrode

Patent metadata

Field	Value
Publication number	US-10020488-B2
Application number	US-201314766874-A
Country	US
Kind code	B2
Filing date	Aug 20, 2013
Priority date	Feb 13, 2013
Publication date	Jul 10, 2018
Grant date	Jul 10, 2018

Abstract

This disclosure synthesizes an anodic composite material Li(Li x Ni y Co z Mn w O 2+α ) of Li 2 MnO 3 series whose theoretical capacity is a level of about 460 mAh/g, and to produce an electrode of a high capacity using the synthesized anodic composite material. Also provided is a method for charging and discharging the electrode. Here, the method for producing an anodic composite material for a lithium secondary battery includes the steps of: mixing a nickel nitrate solution, a manganese nitrate solution, and a cobalt nitrate solution to produce a starting material solution; and mixing the starting material solution with a complexing agent so as to produce an anodic composite material Li(Li x Ni y Co z Mn w O 2+α ) of Li 2 MnO 3 series by means of coprecipitation.

First claim

The invention claimed is:

1. A method of preparing an anode composite material for a lithium secondary battery, the method comprising:
mixing an aqueous nickel nitrate solution, an aqueous manganese nitrate solution, and an aqueous cobalt nitrate solution to form a starting material solution;
combining the starting material solution with a complexing agent under basic pH conditions maintained through addition of an aqueous NaOH solution to form an anode composite material precursor through a coprecipitation reaction, the anode composite material precursor comprising Li 2 MnO 3 in a mixture ratio of 21.3% to 29.2%;
mixing the anode composite material precursor with LiOH·H 2 O to form a mixed powder;
subjecting the mixed powder to a first sintering process to form a synthesized powder; and
subjecting the synthesized powder to a second sintering process to form an anode composite material powder comprising Li(Li x Ni y Co z Mn w O 2+α ), wherein x is 0.2 to 0.5, y is 0.1 to 0.2, z is 0.1 to 0.2, and w is 0.5 to 0.7.

2. The method of claim 1 , wherein the anode composite material powder comprises Li 1.5 (Ni 0.17 Mn 0.66 Co 0.17 )O 2 .

3. The method of claim 1 , wherein subjecting the mixed powder to a first sintering process comprises heating the mixed powder at a temperature of 500° C.

4. The method of claim 1 , wherein subjecting the synthesized powder to a second sintering process comprises heating the synthesized powder at a temperature of 650° C. to 1000° C.

5. The method of claim 1 , wherein the Li(Li x Ni y Co z Mn w O 2+α ) of the anode composite material powder exhibits two super lattice peaks at a temperature greater than or equal to 800° C.

6. The method of claim 1 , wherein mixing an aqueous nickel nitrate solution, an aqueous manganese nitrate solution, and an aqueous cobalt nitrate solution comprises mixing Ni(NO 3 ) 2 ·H 2 O, Mn(NO 3 ) 2 ·H 2 O and Co(NO 3 ) 2 ·H 2 O at a molar ratio of 1:4:1.

7. The method of claim 1 , wherein combining the starting material solution with a complexing agent comprises combining the starting material solution with 0.8 mole ammonia water.

8. The method of claim 1 , further comprising selecting the aqueous NaOH solution to comprise a 1 M aqueous NaOH solution prepared by dissolving NaOH powder in water.

9. The method of claim 1 , wherein mixing the anode composite material precursor with LiOH·H 2 O comprises adding 103% by weight (wt %) of the LiOH·H 2 O to the anode composite material precursor.

10. The method of claim 1 , wherein combining the starting material solution with a complexing agent under basic pH conditions maintained through addition of an aqueous NaOH solution comprises maintaining a pH of 11 through the addition of the aqueous NaOH solution.

11. The method of claim 1 , wherein combining the starting material solution with a complexing agent under basic pH conditions maintained through addition of an aqueous NaOH solution comprises:
titrating the starting material solution at a rate of about 4 milliliters per minute;
titrating the complexing agent at a rate of about 4 milliliters per minute; and
titrating the aqueous NaOH solution to maintain basic pH during the coprecipitation reaction.

12. A method of manufacturing an electrode of a lithium secondary battery, the method comprising:
mixing an aqueous nickel nitrate solution, an aqueous manganese nitrate solution, and an aqueous cobalt nitrate solution to form a starting material solution;
combining the starting material solution with a complexing agent under basic pH conditions maintained through addition of an aqueous NaOH solution to form an anode composite material precursor through a coprecipitation reaction, the anode composite material precursor comprising Li 2 MnO 3 in a mixture ratio of 21.3% to 29.2%;
mixing the anode composite material precursor with LiOH·H 2 O to form a mixed powder;
subjecting the mixed powder to a first sintering process to form a synthesized powder; and
subjecting the synthesized powder to a second sintering process to form an anode composite material powder comprising Li(Li x Ni y Co z Mn w O 2+α ), wherein x is 0.2 to 0.5, y is 0.1 to 0.2, z is 0.1 to 0.2, and w is 0.5 to 0.7;
mixing the anode composite material powder with a conductive agent and a binder to form a slurry;
applying the slurry to a foil structure to form a slurry film;
drying the slurry film to form a dried slurry film;
pressing the dried slurry film to form a pressed slurry film;
punching the pressed slurry film to form an anode; and
forming a cell using the anode.

13. The method of claim 12 , wherein forming a cell using the anode comprises forming a coin cell or three-electrode cell.

14. The method of claim 13 , wherein forming a cell comprises forming the coin cell, the coin cell comprising the anode, a cathode of lithium metal, a PE separator as a separator membrane, and an electrolyte obtained by dissolving 1 mole of LiPF 6 in a mixture of ethylene carbonate and dimethyl carbonate at a volume ratio of 1:1.

15. The method of claim 13 , wherein forming a cell comprises forming the three-electrode cell, the three-electrode cell comprising the anode, an auxiliary electrode of lithium metal, a reference electrode of lithium metal, a PE separator as a separator membrane, and an electrolyte obtained by dissolving 1 mole of LiPF 6 in a mixture solvent of ethylene carbonate and dimethyl carbonate at a volume ratio of 1:1.

16. The method of claim 12 , wherein mixing the anode composite material powder with a conductive agent and a binder comprises mixing the anode composite material powder, the conductive agent, and the binder at a weight percentage (wt %) ratio of 80:10:10.

17. The method of claim 12 , wherein applying the slurry to a foil comprises applying the slurry to aluminum foil to a thickness of 100 μm to 110 μm.

18. The method of claim 17 , wherein pressing the dried slurry film comprises forming the pressed slurry film to exhibit a thickness of 60 μm to 70 μm on the aluminum foil.

19. A method of charging and discharging a lithium secondary battery which repeats charging and discharging of a cell with a constant current and a constant voltage in a range of 2.0 to 4.6 V, the cell comprising an anode formed by the process comprising:
mixing an aqueous nickel nitrate solution, an aqueous manganese nitrate solution, and an aqueous cobalt nitrate solution to form a starting material solution;
combining the starting material solution with a complexing agent under basic pH conditions maintained through addition of an aqueous NaOH solution to form an anode composite material precursor through a coprecipitation reaction, the anode composite material precursor comprising Li 2 MnO 3 in a mixture ratio of 21.3% to 29.2%;
mixing the anode composite material precursor with LiOH·H 2 O to form a mixed powder;
subjecting the mixed powder to a first sintering process to form a synthesized powder; and
subjecting the synthesized powder to a second sintering process to form an anode composite material powder comprising Li(Li x Ni y Co z Mn w O 2+α ), wherein x is 0.2 to 0.5, y is 0.1 to 0.2, z is 0.1 to 0.2, and w is 0.5 to 0.7.

20. The method of claim 19 , wherein oxidation and reduction behavior of lithium as an anode material of the cell is identified using a three-electrode cell at a scan rate of 0.05 mV/S in a charge and discharge voltage range of 2.0 to 4.9 V by a potential sweep method.

Assignees

• Korea Inst Ind Tech

Inventors

• Kim Ho Sung
• Yang Sun Woo
• Kim Kyeong Wan
• Jeong Chae Hwan
• Kim Tae Won
• Chang Duck Rye
• Kim Min Young

Classifications

• H01M50/417

  Polyolefins · CPC title

• H01M4/0471 Primary

  involving thermal treatment, e.g. firing, sintering, backing particulate active material, thermal decomposition, pyrolysis · CPC title

• Y02T10/7011

  Cross-Sectional Technologies · mapped topic

• H01M4/131

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• H01M4/1391

  of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title