Plug-on neutral connection

Patent metadata

Field	Value
Publication number	US-10020152-B2
Application number	US-201314899591-A
Country	US
Kind code	B2
Filing date	Jun 27, 2013
Priority date	Jun 27, 2013
Publication date	Jul 10, 2018
Grant date	Jul 10, 2018

Abstract

A plug-on neutral circuit breaker includes a housing, a neutral terminal, and a biasing member. The neutral terminal is pivotally coupled to the housing and includes a body portion, a first leg, and a second leg. The first leg extends from the body portion in a first direction and the second leg extends from the body portion in a second direction. The biasing member is positioned within the housing and is configured to engage the second leg of the neutral terminal, thereby biasing the neutral terminal in a first rotational direction. The biasing of the neutral terminal in the first rotational direction causes a portion of the first leg of the neutral terminal to be urged into contact with a neutral bar of an electrical distribution apparatus in response to the plug-on neutral circuit breaker being installed in the electrical distribution apparatus.

First claim

What is claimed is:

1. A plug-on neutral circuit breaker that couples with a neutral bar of an electrical distribution apparatus, the plug-on neutral circuit breaker comprising:
a housing;
a neutral terminal pivotally coupled to the housing, the neutral terminal including a body portion, a first leg, and a second leg, the first leg extending from the body portion in a first direction and the second leg extending from the body portion in a second direction;
a biasing member positioned within the housing and configured to engage the second leg of the neutral terminal, thereby biasing the neutral terminal in a first rotational direction such that a portion of the first leg of the neutral terminal is urged into contact with the neutral bar of the electrical distribution apparatus in response to the plug-on neutral circuit breaker being installed in the electrical distribution apparatus;
a handle at least partially protruding from the housing, the handle being moveable between an ON position and an OFF position;
a moveable conductive blade positioned within the housing and operably coupled to the handle;
a moveable contact directly attached to the moveable conductive blade; and
a line-side jaw member including a pair of legs and being coupled to a stationary contact, the stationary contact being configured to be electrically coupled with the moveable contact in response to the handle being in the ON position, thereby electrically coupling the line-side jaw member with a line-side electrical connector of the plug-on neutral circuit breaker, each of the legs of the line-side jaw member being configured to electrically couple with a busbar of the electrical distribution apparatus in response to the plug-on neutral circuit breaker being installed in the electrical distribution apparatus.

2. The plug-on neutral circuit breaker of claim 1 , wherein the neutral terminal is pivotally coupled to the housing such that the neutral terminal has one degree of freedom.

3. The plug-on neutral circuit breaker of claim 1 , wherein the neutral terminal is pivotally coupled to the housing such that the neutral terminal has two degrees of freedom.

4. The plug-on neutral circuit breaker of claim 1 , wherein the second direction is between about sixty and about ninety degrees from the first direction.

5. The plug-on neutral circuit breaker of claim 1 , wherein the second direction is between about forty-five and about ninety degrees from the first direction.

6. The plug-on neutral circuit breaker of claim 1 , wherein the body portion of the neutral terminal includes one or more axles protruding therefrom in a third direction that is generally perpendicular to the first direction and the second direction.

7. The plug-on neutral circuit breaker of claim 6 , wherein the housing includes one or more slots and wherein each of the one or more axles of the neutral terminal is configured to be received in a corresponding one of the one or more slots, thereby pivotally coupling the neutral terminal to the housing.

8. The plug-on neutral circuit breaker of claim 7 , wherein each of the one or more axles is generally cylindrical and each of the one or more slots has a corresponding generally cylindrical shape such that the neutral terminal is pivotally coupled to the housing with one degree of rotational freedom.

9. The plug-on neutral circuit breaker of claim 7 , wherein at least a portion of each of the one or more axles has a generally spherical shape and each of the one or more slots is shaped such that the neutral terminal is pivotally coupled to the housing with two degrees of rotational freedom.

10. The plug-on neutral circuit breaker of claim 1 , wherein the first leg includes two or more protrusions configured to electrically engage the neutral bar.

11. The plug-on neutral circuit breaker of claim 10 , wherein each of the two or more protrusions has a generally hemispherical surface.

12. A plug-on neutral circuit breaker that couples with a neutral bar of an electrical distribution apparatus, the plug-on neutral circuit breaker comprising:
a housing;
a neutral terminal pivotally coupled to the housing, the neutral terminal including a body portion, a first leg, and a second leg, the first leg extending from the body portion in a first direction and the second leg extending from the body portion in a second direction; and
a biasing member positioned within the housing and configured to engage the second leg of the neutral terminal, thereby biasing the neutral terminal in a first rotational direction such that a portion of the first leg of the neutral terminal is urged into contact with the neutral bar of the electrical distribution apparatus in response to the plug-on neutral circuit breaker being installed in the electrical distribution apparatus,
wherein the neutral terminal is electrically coupled to a neutral electrical connector of the plug-on neutral circuit breaker via a neutral conductor and wherein the body portion of the neutral terminal includes a neutral-wire connection site configured to be electrically coupled with the neutral conductor.

13. An electrical distribution apparatus, comprising:
a housing having a rear wall;
a busbar coupled to the rear wall of the housing and being configured to distribute current to circuit breakers coupled thereto;
a neutral bar positioned in the housing and coupled to the rear wall; and
a plug-on neutral circuit breaker, including:
a circuit breaker housing;
a neutral terminal pivotally coupled to the circuit-breaker housing and electrically coupled to a neutral electrical connector of the plug-on neutral circuit breaker via a neutral conductor, the neutral terminal including a body portion, a first leg, and a second leg, the first leg extending from the body portion in a first direction and the second leg extending from the body portion in a second direction, the neutral terminal being positioned partially within the circuit-breaker housing such that at least a portion of the first leg partially protrudes from the circuit-breaker housing; and
a biasing member positioned within the circuit-breaker housing and configured to engage the second leg of the neutral terminal, thereby biasing the neutral terminal in a first rotational direction such that the portion of the first leg of the neutral terminal is urged into contact with the neutral bar in response to the plug-on neutral circuit breaker being installed in the electrical distribution apparatus.

14. The electrical distribution apparatus of claim 13 , wherein the neutral bar is generally rectangular and includes pigtail receiving holes.

15. The electrical distribution apparatus of claim 13 , wherein the plug-on neutral circuit breaker is installed in the electrical distribution apparatus when a line-side jaw member of the plug-on neutral circuit breaker is electrically coupled with the busbar and when the portion of the first leg of the neutral terminal is electrically coupled with the neutral bar.

16. The electrical distribution apparatus of claim 13 , wherein the body portion of the neutral terminal includes one or more axles protruding therefrom in a third direction that is generally perpendicular to the first direction and the second direction, and wherein the circuit-breaker housing includes one or more slots, each of the one or more axles of the neutral terminal being configured to be received in a corresponding one or the one or more slots, thereby pivotally coupling the neutral terminal to the circuit-breaker housing.

17. The electrical distribution apparatus of claim 16 , wherein the neutral

Assignees

• Schneider Electric Usa Inc

Inventors

• Pearson David R
• Potratz Jason

Classifications

• H02B1/056

  Mounting on plugboards · CPC title

• H01R9/2691

  with ground wire connection to the rail · CPC title

• H01H9/20

  Interlocking, locking, or latching mechanisms · CPC title

• H01H71/08 Primary

  Terminals; Connections · CPC title

• H01H71/10

  Operating or release mechanisms · CPC title