Vehicle heat pump with defrosting mode

Patent metadata

Field	Value
Publication number	US-10018401-B2
Application number	US-201615018119-A
Country	US
Kind code	B2
Filing date	Feb 8, 2016
Priority date	Aug 9, 2013
Publication date	Jul 10, 2018
Grant date	Jul 10, 2018

Abstract

If an exterior heat exchanger is sensed to be frosted while a heat pump device is operating in a first heating operation mode in which two interior heat exchangers are used, the operation modes are switched into a second heating operation mode in which one interior heat exchanger is used, and then switched into a defrosting operation mode.

First claim

What is claimed is:

1. A vehicle air conditioner comprising:
a heat pump device including a compressor which compresses a refrigerant, a first interior heat exchanger provided inside a vehicle cabin, a second interior heat exchanger provided upstream of the first interior heat exchanger in an airflow direction inside the vehicle cabin, an exterior heat exchanger provided outside the vehicle cabin, and an expansion valve, the heat pump device being formed by connecting together the compressor, the first and second interior heat exchangers, the expansion valve, and the exterior heat exchanger via refrigerant piping;
an interior air-conditioning unit which houses the first and second interior heat exchangers, which includes a blower that blows air-conditioning air toward the first and second interior heat exchangers, and which is configured to produce air-conditioned air and supply the air-conditioned air into the vehicle cabin;
an outside air temperature sensor which detects an outside air temperature;
an exterior heat exchanger temperature sensor which detects a temperature of the exterior heat exchanger;
and
an air-conditioning controller which controls the heat pump device and the interior air-conditioning unit, wherein
the air-conditioning controller is configured to detect a frosting state of the exterior heat exchanger based on a difference between the outside air temperature detected by the outside air temperature sensor and the temperature of the exterior heat exchanger detected by the exterior heat exchanger temperature sensor,
the heat pump device is switched by the air-conditioning controller into any of a plurality of operation modes including: a first heating operation mode in which a refrigerant discharged from the compressor is allowed to flow through the first and second interior heat exchangers without being expanded by the expansion valve; a second heating operation mode in which the refrigerant discharged from the compressor is allowed to flow through either the first interior heat exchanger or the second interior heat exchanger without being expanded by the expansion valve; and a defrosting operation mode in which the refrigerant discharged from the compressor is allowed to flow through the exterior heat exchanger without being expanded by the expansion valve, and
the air-conditioning controller is configured to switch the operation modes of the heat pump device into the second heating operation mode and then into the defrosting operation mode when the air-conditioning controller detects, while the operation mode of the heat pump device is the first heating operation mode, that the exterior heat exchanger is frosted.

2. The vehicle air conditioner of claim 1 , wherein
the air-conditioning controller is configured to switch the operation modes of the heat pump device into the second heating operation mode when the air-conditioning controller detects that a first amount of frost has been formed on the exterior heat exchanger, and to switch the operation modes of the heat pump device into the defrosting operation mode when the air-conditioning controller detects thereafter that a second amount of frost that is larger than the first amount has been formed on the exterior heat exchanger.

3. The vehicle air conditioner of claim 1 , comprising a refrigerant state detecting means for detecting a state of the refrigerant discharged from the compressor, wherein
the air-conditioning controller is configured to switch the operation modes of the heat pump device from the second heating operation mode into the defrosting operation mode when the refrigerant state detecting means senses that either the temperature or pressure of the refrigerant discharged from the compressor has become equal to or greater than a predetermined value.

4. The vehicle air conditioner of claim 1 , wherein
the expansion valve is controlled by the air-conditioning controller, and
the air-conditioning controller is configured to switch the operation modes of the heat pump device from the second heating operation mode into the defrosting operation mode by controlling the expansion valve in an opening direction.

5. The vehicle air conditioner of claim 1 , wherein
the air conditioning controller detects frosting based on the temperature of the refrigerant at the refrigerant inlet of the exterior heat exchanger.

6. The vehicle air conditioner of claim 1 , wherein
the air-conditioning controller is configured to, after switching the operation modes of the heat pump device from the first heating operation mode into the second heating operation mode, set a discharge rate per unit time of the refrigerant from the compressor to be higher than its setting before the switch of the operation modes.

7. The vehicle air conditioner of claim 1 , wherein
the air-conditioning controller is configured to, after switching the operation modes of the heat pump device from the first heating operation mode into the second heating operation mode, set the airflow rate of the blower to be lower than its setting before the switch of the operation modes.

8. The vehicle air conditioner of claim 1 , comprising
an electric heater to heat the air-conditioning air, wherein
the electric heater is controlled by the air-conditioning controller, and
the air-conditioning controller is configured to activate the electric heater if a required blowout air temperature is not reached yet even after the operation modes of the heat pump device have been switched from the first heating operation mode into the second heating operation mode.

9. The vehicle air conditioner of claim 1 , wherein
the air-conditioning controller is configured to, after switching the operation modes of the heat pump device from the first heating operation mode into the second heating operation mode, set a discharge rate per unit time of the refrigerant from the compressor to be higher than its setting before the switch of the operation modes.

10. The vehicle air conditioner of claim 1 , wherein
the air-conditioning controller is configured to switch the operation modes of the heat pump device into the first heating operation mode after defrosting is finished in the defrosting operation mode.

11. The vehicle air conditioner of claim 1 , wherein
the air-conditioning controller is configured to switch the operation modes of the heat pump device into the second heating operation mode and then into the first heating operation mode after defrosting is finished in the defrosting operation mode.

12. The vehicle air conditioner of claim 11 , wherein
the air-conditioning controller is configured to switch the operation modes of the heat pump device from the second heating operation mode into the first heating operation mode after defrosting is finished when pressure of the refrigerant discharged from the compressor is equal to or higher than a predetermined pressure.

13. The vehicle air conditioner of claim 11 , wherein
the air-conditioning controller is configured to switch the operation modes of the heat pump device from the second heating operation mode into the first heating operation mode after defrosting is finished when a blowout air temperature is equal to or higher than a predetermined temperature.

14. The vehicle air conditioner of claim 11 , wherein
the air-conditioning controller is configured to switch the operation modes of the heat pump device into the first heating operation mode after defrosting is finished when a predetermined amount of time passes since the operation modes were switched into the second heating operation mode.

Assignees

• Japan Climate Systems Corp
• Panasonic Corp

Inventors

• Hamamoto Hiroshi
• Fukawatase Kohei
• Otake Yoshihiko
• Komori Kou
• Matsumoto Subaru
• Miyamura Norihiro

Classifications

• B60H1/00785

  by the detection of humidity or frost · CPC title

• F25B5/04

  arranged in series · CPC title

• F25B2347/023

  Set point defrosting · CPC title

• F25B47/022

  hot gas defrosting · CPC title

• F25B6/04

  arranged in series · CPC title