Article in cast iron comprising a vitreous coating and method of manufacturing such an article

Patent metadata

Field	Value
Publication number	US-10017667-B2
Application number	US-201314077614-A
Country	US
Kind code	B2
Filing date	Nov 12, 2013
Priority date	Nov 13, 2012
Publication date	Jul 10, 2018
Grant date	Jul 10, 2018

Abstract

Provided is an article, particularly culinary, comprising a cast iron support having two opposite sides. The article comprises a vitreous coating in the form of at least a continuous layer of a sol-gel material comprising a matrix formed from at least a metal polyalkoxylate and at least a reactive or unreactive silicone oil, the layer of sol-gel material being deposited directly on one at least of the sides of said support, and the side provided with a vitreous coating has a surface roughness Ra ranging between 3 and 15 μm with a peak count per centimeter RPc ranging between 50 and 200. A method for manufacturing such an article is also provided.

First claim

The invention claimed is:

1. An article comprising a cast iron support having two opposite sides, characterized in that it comprises a vitreous coating in the form of at least a continuous layer of a sol-gel material comprising a matrix formed from at least a metal polyalkoxylate and at least a reactive silicone oil, said layer of sol-gel material being deposited directly on a cast iron surface of at least one of the sides of said support, and
in that said cast iron surface provided with a vitreous coating has a surface roughness Ra ranging between 3 and 15 μm with a peak count per centimeter RPc ranging between 90 and 200,
wherein the reactive silicone oil is selected from chlorinated oils, amino oils, vinylated oils, methacrylated oils, and anhydride or hydride-terminated oils, and
wherein the reactive silicone oil has a kinematic viscosity at 20° C. of 10 10 −6 m 2 s −1 to 1000 10 −6 m 2 s −1 .

2. The article according to claim 1 wherein the peak count per centimeter of the side provided with a vitreous coating ranges between 90 and 120.

3. The article according to claim 1 , wherein the support includes lamellar graphite cast iron, spheroidal graphite cast iron, blackheart cast iron, whiteheart cast iron, graphite free cast iron, or vermicular cast iron.

4. The article according to claim 1 , wherein the metal polyalkoxylate comprises at least a polysiloxane.

5. The article according to claim 1 , wherein the sol-gel material further comprises at least 5% by weight with respect to the total weight of the coating of at least a colloidal metal oxide dispersed in said matrix, said oxide being selected from among the group comprising silica, alumina, titanium dioxide, cerium oxide, zinc oxide, vanadium oxide and zirconium oxide.

6. The article according to claim 1 , wherein the vitreous coating successively comprises based on one of the sides of the support:
a first continuous pigmented and/or flaky layer of said sol-gel material, said first layer being directly arranged on one of the sides of said support and being itself covered with
a second continuous and transparent layer of said sol-gel material, is flaky,
and wherein the sol-gel materials of the first and second layers being identical or different from each comprising a matrix formed on at least a metal polyalkoxylate at and at least a reactive or unreactive silicon oil.

7. The article according to claim 6 , wherein the pigment of the first layer is selected from among the thermally-stable pigments, metal salts, thermochrome semi-conductive pigments and their combinations.

8. The article according to claim 6 , wherein the first and second layers include flakes, and wherein the flakes of the first and second layers are selected from among metal flakes, mica flakes, mica flakes coated with titanium oxide and or an iron oxide, silica flakes coated with titanium dioxide, silica flakes coated with an iron oxide, natural mother-of-pearl in flakes.

9. The article according to claim 6 , further comprising, between the first and second layer of vitreous coating, a decoration with at least one pattern comprising at least a pigment.

10. The article according to claim 9 , wherein the decoration is functional and said pattern comprises a thermochrome pigment composition with at least a thermochrome semi-conductive pigment and optionally a thermally-stable pigment.

11. The article according to claim 6 , wherein the second layer of the vitreous coating and/or an intermediate layer arranged between the first and second layers comprise magnetizable particles, with at least an area wherein said particles are substantially perpendicular to the support.

12. The article according to claim 11 , wherein said magnetizable particles comprise at least a ferromagnetic metal.

13. The article according to claim 1 , which is a culinary article having an inner side able to receive food and an outer side intended to be arranged towards the source of heat, said vitreous coating being applied on one at least of said inner and outer sides.

14. The article according to claim 1 , which is a heating article selected from among barbecue accessories, chimney accessories, water heater tanks, fuel burning stoves, chimney evacuation ducts, bathtubs and outdoor furniture such as garden furniture.

Assignees

• Seb Sa

Inventors

• Muller Pierre Jean
• Dubanchet Aurelien
• Perillon Jean-Luc

Classifications

• C09D183/04 Primary

  Polysiloxanes · CPC title

• C23C18/122

  Inorganic polymers, e.g. silanes, polysilazanes, polysiloxanes · CPC title

• C23D5/02

  by wet methods · CPC title

• Y10T428/13

  Hollow or container type article [e.g., tube, vase, etc.] · CPC title

• Y10T428/24355

  Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.] · CPC title