Electronic vaping device and components thereof

Patent metadata

Field	Value
Publication number	US-10015986-B2
Application number	US-201514805944-A
Country	US
Kind code	B2
Filing date	Jul 22, 2015
Priority date	Jul 24, 2014
Publication date	Jul 10, 2018
Grant date	Jul 10, 2018

Abstract

A cartomizer of an electronic vaping device includes a heater circuit which is located adjacent an air passage thereof. The heater circuit includes an electrically resistive heater in electrical communication with a secondary coil. A wick extends across the air passage. The wick is configured to draw pre-vapor formulation from a reservoir toward the heater. The heater is configured to heat the pre-vapor formulation to a temperature sufficient to vaporize the pre-vapor formulation and form a vapor. The cartomizer is connectable to a power supply component which includes a power source in electrical communication with a primary coil. The power supply component is configured to induce sufficient voltage in the secondary coil of the heater circuit such that the secondary coil is configured to heat the heater and vaporize the pre-vapor formulation when the primary coil is powered by the power source.

First claim

We claim:

1. An electronic vaping device comprising:
a power supply component including,
a power source configured to supply a current to a primary coil; and

a cartridge, the cartridge including,
an outer housing extending in a longitudinal direction;
an air inlet;
a vapor outlet;
an air passage communicating with the air inlet and the vapor outlet;
a reservoir;
a heater circuit, the heater circuit including an electrically resistive heater in electrical communication with a secondary coil, the primary coil configured to induce voltage in the secondary coil to apply to the electrically resistive heater, and the primary coil configured to nest within the secondary coil, the primary coil and the secondary coil on a common axis; and
a wick extending across the air passage, in communication with the reservoir, and configured to draw pre-vapor formulation from the reservoir towards the electrically resistive heater.

2. The electronic vaping device of claim 1 , wherein the primary coil is a helix extending in one of the longitudinal direction of a second outer housing and a transverse direction to the longitudinal direction of the second outer housing.

3. The electronic vaping device of claim 1 , wherein the electrically resistive heater has a greater electrical resistance than the secondary coil.

4. The electronic vaping device of claim 1 , wherein the primary coil further comprises:
a cylindrical core comprising a ferrite material, the primary coil being wound about the core and the core extending in the longitudinal direction of the outer housing or in a transverse direction perpendicular to the longitudinal direction of the outer housing.

5. The electronic vaping device of claim 1 , wherein the power source of the power supply component is a battery and the power supply component further comprises:
control circuitry including a rectifier circuit and a storage circuit, the rectifier circuit configured to rectify a voltage induced in the primary coil such that the storage circuit may charge the battery when the primary coil is within an inductive field.

6. The electronic vaping device of claim 1 , further comprising a control circuitry, the control circuitry including an oscillator configured to oscillate power supplied to the primary coil.

7. The electronic vaping device of claim 6 , wherein the primary coil is powered by the power source via the oscillator at a frequency ranging from about 100 kHz to about 1 MHz.

8. The electronic vaping device of claim 5 , wherein the control circuitry further includes a voltage regulator configured to control a voltage across the primary coil.

9. The electronic vaping device of claim 5 , wherein the control circuitry is configured to adjust one or more of frequency and magnitude in response to a reading of a battery voltage.

10. The electronic vaping device of claim 1 , wherein at least one of the electrically resistive heater and the secondary coil are made of a magnetic material.

Assignees

• Altria Client Services Llc

Inventors

• Cadieux Edmond J
• Burton Douglas A
• Cobler Patrick J
• Smith Barry S
• Lipowicz Peter
• Cao Kai

Classifications

• A24F42/10

  Devices with chemical heating means · CPC title

• A24F42/00

  Simulated smoking devices other than electrically operated; Component parts thereof; Manufacture or testing thereof · CPC title

• A61M15/06

  Inhaling appliances shaped like cigars, cigarettes or pipes · CPC title

• A24B15/167

  in liquid or vaporisable form, e.g. liquid compositions for electronic cigarettes · CPC title

• A61M11/042

  electrical · CPC title