Electroluminescent device and manufacturing method

Patent metadata

Field	Value
Publication number	US-10014489-B2
Application number	US-201515517524-A
Country	US
Kind code	B2
Filing date	Oct 8, 2015
Priority date	Oct 15, 2014
Publication date	Jul 3, 2018
Grant date	Jul 3, 2018

Abstract

An organic EL display device 1 that includes a TFT substrate (substrate) 2 and an organic EL element (electroluminescent element) 4 provided on the TFT substrate 2 includes a sealing film 14 that seals the organic EL element 4 . The sealing film 14 has a layered structure composed of an organic layer 14 b and inorganic layers 14 a, 14 c . At least a peripheral portion 14 b 2 of the organic layer 14 b has a lower carbon content than a central portion 14 b 1 of the organic layer 14 b.

First claim

The invention claimed is:

1. An electroluminescent device comprising:
a substrate; and
an electroluminescent element provided on the substrate, wherein
the electroluminescent device comprises a sealing film that seals the electroluminescent element,
the sealing film has a layered structure composed of an organic layer and an inorganic layer,
in the sealing film, at least a peripheral portion of the organic layer has a lower carbon content than a central portion of the organic layer,
in the peripheral portion of the organic layer, a first low-carbon-content region that has a lower carbon content than the central portion of the organic layer is defined in a frame shape in a predetermined width from an end face of the organic layer, and
between the central portion and the first low-carbon-content region of the organic layer, a second low-carbon-content region that has a lower carbon content than the central portion of the organic layer is defined in a frame shape in a predetermined width.

2. The electroluminescent device according to claim 1 , wherein in the sealing film, an end face of the organic layer is exposed to the outside.

3. The electroluminescent device according to claim 1 , wherein in the peripheral portion of the organic layer, a low-carbon-content region that has a lower carbon content than the central portion of the organic layer is formed in a frame shape in a predetermined width from an end face of the organic layer.

4. The electroluminescent device according to claim 1 , wherein in the organic layer, the width of the second low-carbon-content region is smaller than that of the first low-carbon-content region.

5. The electroluminescent device according to claim 1 , wherein the carbon content of the at least the peripheral portion of the organic layer is 85% or less of that of the central portion of the organic layer based on a C—H bond ratio of Fourier Transform Infrared Spectroscopy (FT-IR).

6. The electroluminescent device according to claim 1 , comprising:
a counter substrate that is located opposite the substrate; and
a sealing material in a frame shape that is provided between the substrate and the counter substrate and that seals the electroluminescent element together with the substrate and the counter substrate.

7. An electroluminescent device comprising:
a substrate; and
an electroluminescent element provided on the substrate, wherein
the electroluminescent device comprises a sealing film that seals the electroluminescent element,
the sealing film has a layered structure composed of an organic layer and an inorganic layer,
in the sealing film, at least a peripheral portion of the organic layer has a lower carbon content than a central portion of the organic layer,
at least a peripheral portion of the sealing film is irradiated with laser light to reduce the carbon content of the at least the peripheral portion of the organic layer, and
the laser light is infrared laser light.

8. A method for producing the electroluminescent device according to claim 7 , the method comprising:
a sealing film formation step of forming the organic layer and the inorganic layer using a CVD method or a sputtering method to form the sealing film that has the layered structure composed of the organic layer and the inorganic layer and that seals the electroluminescent element; and
a laser light irradiation step of irradiating the at least a peripheral portion of the sealing film with the laser light to lower a carbon content of the at least a peripheral portion of the organic layer than a carbon content of the central portion of the organic layer.

9. The method according to claim 8 , further comprising:
prior to the laser light irradiation step, a photothermal conversion layer formation step of forming a photothermal conversion layer in at least a portion of the at least the peripheral portion of the sealing film.

10. The method for producing an electroluminescent device according to claim 8 , wherein a mask of a same size is used in the sealing film formation step to form the organic layer and the inorganic layer included in the sealing film.

11. An electroluminescent device comprising:
a substrate; and
an electroluminescent element provided on the substrate, wherein
the electroluminescent device comprises a sealing film that seals the electroluminescent element,
the sealing film has a layered structure composed of an organic layer and an inorganic layer,
in the sealing film, at least a peripheral portion of the organic layer has a lower carbon content than a central portion of the organic layer,
at least a peripheral portion of the sealing film is irradiated with laser light to reduce the carbon content of the at least the peripheral portion of the organic layer, and
a photothermal conversion layer is provided at least part of the at least the peripheral portion of the sealing film.

Assignees

• Sharp Kk

Inventors

• Sonoda Tohru
• Hirase Takeshi
• Okamoto Tetsuya
• Senoo Tohru
• Fujiwara Seiji
• Nishikawa Daichi
• Ishida Mamoru

Classifications

• H01L51/0097

  Electricity · mapped topic

• H01L27/3244

  Electricity · mapped topic

• H01L51/5246 Primary

  Electricity · mapped topic

• H01L51/56

  Electricity · mapped topic

• H10K59/8731

  multilayered coatings having a repetitive structure, e.g. having multiple organic-inorganic bilayers · CPC title