Dome switch with noise-force dampening pad

Patent metadata

Field	Value
Publication number	US-10014131-B2
Application number	US-201615269708-A
Country	US
Kind code	B2
Filing date	Sep 19, 2016
Priority date	Sep 22, 2015
Publication date	Jul 3, 2018
Grant date	Jul 3, 2018

Abstract

This application relates to a dome switch assembly including a base plate that carries a first contact, and a flexible surface connected to the base plate, the flexible surface formed of a metal material in the shape of a dome. The assembly can include a second contact coupled to the flexible surface, and a sound-dampening pad coupled to the flexible surface and formed of a material having noise-dampening properties, wherein when at least a threshold amount pressure is applied to the flexible surface, the flexible surface changes from the dome shape to a collapsed shape allowing the first and second contact to touch, wherein the sound dampening pad absorbs at least some acoustic energy emitted by the touching of the first and second contacts.

First claim

What is claimed is:

1. A dome switch assembly, comprising:
a base plate that carries a first contact;
a flexible surface connected to the base plate, the flexible surface formed of a metal material in the shape of a dome;
a second contact coupled to the flexible surface; and
a sound-dampening pad coupled to an outer portion of the flexible surface and formed of a hybrid composite of materials arranged in a layered stack, the hybrid composite of materials having noise-dampening properties, wherein when at least a threshold amount pressure is applied to the flexible surface, the flexible surface changes from a dome shape to a collapsed shape allowing the first and second contacts to touch, wherein the sound dampening pad absorbs at least some acoustic energy emitted by the touching of the first and second contacts.

2. The dome switch assembly of claim 1 , wherein the sound-dampening pad has a generally rectangular cross section.

3. The dome switch assembly of claim 1 , wherein the layered stack is arranged concentrically.

4. The dome switch assembly of claim 1 , wherein the layered stack is arranged vertically.

5. The dome switch assembly of claim 1 , wherein the sound-dampening pad absorbs at least some acoustic energy emitted by the flexible surface when it changes from the dome shape to the collapsed shape.

6. The dome switch assembly of claim 5 , wherein the sound-dampening pad is configured to absorb some of an impact force of the first contact coming into contact with the second contact.

7. The dome switch assembly of claim 1 , wherein the hybrid composite of materials comprises a polymer material.

8. The dome switch assembly of claim 7 , wherein the sound-dampening pad has a shore hardness ranging from about 40 A-80 A.

9. The dome switch assembly of claim 8 , wherein the hybrid composite of materials comprises silicone.

10. A computing device comprising:
a processor;
a housing configured to carry the processor; and
a dome switch in communication with the processor, the dome switch comprising:
a metal dome coupled to a switch base and configured to buckle under a force of pressure,
a first contact coupled to the metal dome and configured to strike a second contact arranged opposite the first contact when the metal dome buckles, and
a noise-dampening pad coupled to an outer portion of the metal dome and formed of a hybrid composite of materials arranged in a layered stack, the noise-dampening pad configured to reduce a sound frequency and pitch of a sound wave generated when the first contact strikes the second contact.

11. The computing device of claim 10 , wherein the first contact is made of metal.

12. The computing device of claim 10 , wherein the dome switch is connected to a track pad of the computing device.

13. The computing device of claim 10 , wherein the computing device is portable and the dome switch is connected to an input button.

14. The computing device of claim 10 , wherein the noise-dampening pad absorbs at least some acoustic energy emitted by the metal dome when the metal dome buckles.

15. The computing device of claim 14 , wherein the noise-dampening pad is configured to absorb at least part of an impact force generated when the first contact strikes the second contact.

16. The computing device of claim 10 , wherein the processor is in communication with a keyboard of the computing device and the dome switch is connected to a key of the keyboard.

17. The computing device of claim 16 , wherein the dome switch is configured to cause the processor to perform a function when a circuit associated with the dome switch is completed.

18. A method for assembling a dome switch comprising:
arranging a first contact carried by a collapsible metal dome opposite a second contact, the collapsible metal dome being configured to collapse under an applied force allowing the first and second contacts to touch;
electrically coupling the first contact and second contact to a processor such that when the contacts touch a circuit is completed and a signal is sent to the processor; and
coupling a sound-dampening pad to an outer portion of the collapsible metal dome, the sound-dampening pad being formed of a hybrid composite of materials arranged in a layered stack, the sound-dampening pad configured to absorb acoustical energy released when the first contact touches the second contact due to the collapsing of the collapsible metal dome under the applied force.

19. The method of claim 18 , wherein the sound-dampening pad is configured to absorb acoustic energy released by the collapsible metal dome when the collapsible metal dome collapses under the applied force.

20. The method of claim 18 , wherein the sound-dampening pad is configured to absorb some of an impact force generated when the contacts touch.

Assignees

• Apple Inc

Inventors

• Wang Paul X

Classifications

• G06F1/169 Primary

  the I/O peripheral being an integrated pointing device, e.g. trackball in the palm rest area, mini-joystick integrated between keyboard keys, touch pads or touch stripes (G06F1/1643 takes precedence; constructional details of pointing devices G06F3/033) · CPC title

• H01H13/503

  Stacked switches · CPC title

• G06F1/1662

  Details related to the integrated keyboard · CPC title

• H01H13/14 Primary

  Operating parts, e.g. push-button · CPC title

• H01H13/88

  Processes specially adapted for manufacture of rectilinearly movable switches having a plurality of operating members associated with different sets of contacts, e.g. keyboards · CPC title