Duct structure for fuel injector assembly

Patent metadata

Field	Value
Publication number	US-10012196-B1
Application number	US-201715690407-A
Country	US
Kind code	B1
Filing date	Aug 30, 2017
Priority date	Aug 30, 2017
Publication date	Jul 3, 2018
Grant date	Jul 3, 2018

Abstract

A duct structure for a fuel injector assembly of an engine includes a first ring structure, a plurality of ducts, a plurality of posts, and an engagement structure. The fuel injector assembly includes a fuel injector having a plurality of orifices to discharge fuel. The first ring structure is configured to be coupled to a cylinder head of the engine, and defines a central axis. The ducts are circularly arrayed around the central axis, and are configured to provide passages to the fuel discharged from the fuel injector. The posts connect the ducts to the first ring structure. Further, the engagement structure is configured to engage with the fuel injector to align the ducts with the orifices such that each of the plurality of ducts is configured to receive fuel discharged from a corresponding one of the plurality of orifices.

First claim

What is claimed is:

1. A duct structure for a fuel injector assembly of an engine, the fuel injector assembly including a fuel injector having a plurality of orifices to discharge fuel, the duct structure comprising:
a first ring structure configured to be coupled to a cylinder head of the engine and defining a central axis;
a plurality of ducts circularly arrayed around the central axis, the plurality of ducts configured to provide passages to fuel discharged from the fuel injector;
a plurality of posts connecting the plurality of ducts to the first ring structure; and
an engagement structure configured to engage with the fuel injector to align the plurality of ducts with the plurality of orifices such that each of the plurality of ducts is configured to receive fuel discharged from a corresponding one of the plurality of orifices.

2. The duct structure of claim 1 , wherein the plurality of posts extends from the first ring structure in a direction substantially parallel to the central axis.

3. The duct structure of claim 1 , wherein each duct of the plurality of ducts includes a duct axis, the engagement structure configured to align the duct axis of each duct with an orifice axis of the one of the plurality of orifices.

4. The duct structure of claim 1 further including a second ring structure disposed axially spaced apart from the first ring structure, the second ring structure being coupled to the plurality of ducts.

5. The duct structure of claim 4 , wherein the second ring structure is formed by a plurality of arcuate sections, with each arcuate section of the plurality of arcuate sections connecting one duct to a successive duct along a circular array of the plurality of ducts.

6. The duct structure of claim 1 , wherein the engagement structure includes one or more protrusions extending radially inwardly from the first ring structure.

7. The duct structure of claim 1 , wherein the first ring structure includes a locking structure configured to engage the first ring structure to the cylinder head of the engine, and restrict a rotation of the first ring structure about the central axis.

8. A fuel injector assembly for an engine having a cylinder head, the fuel injector assembly comprising:
a fuel injector having a plurality of orifices to discharge fuel, and a mating structure disposed at an outer periphery of the fuel injector; and
a duct structure including:
a first ring structure configured to be coupled to the cylinder head of the engine and defining a central axis;
a plurality of ducts circularly arrayed around the central axis, the plurality of ducts configured to provide passages to fuel discharged from the fuel injector;
a plurality of posts connecting the plurality of ducts to the first ring structure; and
an engagement structure engaged with the fuel injector, aligning the plurality of ducts with the plurality of orifices such that each duct is configured to receive fuel discharged from a corresponding one of the plurality of orifices.

9. The fuel injector assembly of claim 8 , wherein the plurality of posts extends from the first ring structure in a direction substantially parallel to the central axis.

10. The fuel injector assembly of claim 8 , wherein each duct of the plurality of ducts includes a duct axis, the engagement structure aligns the duct axis of each duct with an orifice axis of the one of the plurality of orifices.

11. The fuel injector assembly of claim 8 further inclucing a second ring structure disposed axially spaced apart from the first ring structure, the second ring structure being coupled to the plurality of ducts.

12. The fuel injector assembly of claim 11 , wherein the second ring structure is formed by a plurality of arcuate sections, with each arcuate section of the plurality of arcuate sections connecting one duct to a successive duct along a circular array of the plurality of ducts.

13. The fuel injector assembly of claim 8 , wherein
the engagement structure includes one or more protrusions extending radially inwardly from the first ring structure, and
the mating structure includes one or more grooves engaged with the one or more protrusions, aligning the plurality of ducts with the plurality of orifices.

14. The fuel injector assembly of claim 8 , wherein the first ring structure includes a locking structure configured to engage the first ring structure to the cylinder head of the engine, and restrict a rotation of the first ring structure about the central axis.

15. An engine, comprising
a cylinder defining a cylinder bore;
a cylinder head coupled to the cylinder, and having a flame deck surface;
a combustion chamber defined between the flame deck surface and a piston crown of a piston disposed within the cylinder bore;
a fuel injector having a plurality of orifices to discharge fuel into the combustion chamber, and a mating structure disposed at an outer periphery of the fuel injector; and
a duct structure disposed within the combustion chamber, the duct structure including:
a first ring structure coupled to the cylinder head and defining a central axis;
a plurality of ducts circularly arrayed around the central axis, the central axis is aligned with a longitudinal axis of the fuel injector, the plurality of ducts providing passages to fuel discharged from the fuel injector;
a plurality of posts connecting the plurality of ducts to the first ring structure; and
an engagement structure engaged with the fuel injector, aligning the plurality of ducts with the plurality of orifices such that each duct is configured to recieve fuel discharged from a corresponding one of the plurality of orifices.

16. The engine of claim 15 , wherein the plurality of posts extends from the first ring structure in a direction substantially parallel to the central axis.

17. The engine of claim 15 , wherein each duct of the plurality of ducts includes a duct axis, the engagement structure aligns the duct axis of each duct with an orifice axis of the one of the plurality of orifices.

18. The engine of claim 15 further including a second ring structure disposed axially spaced apart from the first ring structure, the second ring structure being coupled to the plurality of ducts.

19. The engine of claim 15 , wherein
the engagement structure includes one or more protrusions extending radially inwardly from the first ring structure, and
the mating structure includes one or more grooves engaged with the one or more protrusions, aligning the plurality of ducts with the plurality of orifices.

20. The engine of claim 15 , wherein
the cylinder head includes a coupling structure, and
the first ring structure includes a locking structure engaged with the coupling structure, restricting a rotation of the first ring structure relative to the cylinder head.

Assignees

• Caterpillar Inc

Inventors

• Qi Yongli
• Svensson Kenth I
• Martin Glen Clifford
• Koci Chad Palmer

Classifications

• F02B23/0648

  Means or methods to improve the spray dispersion, evaporation or ignition · CPC title

• F02B23/00

  Other engines characterised by special shape or construction of combustion chambers to improve operation (engines with incandescent chambers F02B9/08) · CPC title

• F02B23/0651 Primary

  the fuel spray impinging on reflecting surfaces or being specially guided throughout the combustion space · CPC title

• F02M61/14 Primary

  Arrangements of injectors with respect to engines; Mounting of injectors · CPC title

• Y02T10/12

  Improving ICE efficiencies · CPC title