Methods of using oleaginous fluids for completion operations

Patent metadata

Field	Value
Publication number	US-10012057-B2
Application number	US-201214344299-A
Country	US
Kind code	B2
Filing date	Sep 14, 2012
Priority date	Sep 15, 2011
Publication date	Jul 3, 2018
Grant date	Jul 3, 2018

Abstract

In a method of gravel packing a wellbore in a subterranean formation, the wellbore having a cased section and an uncased section, the method may include pumping into the wellbore a gravel pack composition having gravel and a carrier fluid, where the carrier fluid includes an oleaginous fluid and an inorganic solid aggregator material.

First claim

What is claimed:

1. A method of gravel packing a wellbore in a subterranean formation, the wellbore comprising a cased section and an uncased section, the method comprising:
pumping into the wellbore a gravel pack composition comprising gravel and a carrier fluid, the carrier fluid comprising:
an oleaginous fluid; and
an inorganic solid aggregator material selected from calcium hydroxide, calcium oxide, silica, and combinations thereof having a d50 of less than 100 microns, and
wherein the carrier fluid has a fanning friction factor of less than 0.01, calculated by pumping a fluid sample through a tubing having an inner diameter of 0.305 inches at a specified flow rate in the range of 5-5.5 gpm, and by measuring a resulting pressure drop across a length of 16.25 feet of tubing.

2. The method of claim 1 , further comprising:
packing the uncased section of the wellbore with gravel using alpha and beta waves of the carrier fluid.

3. The method of claim 1 , further comprising:
packing the uncased section of the wellbore with gravel using alternate path technology.

4. The method of claim 1 , wherein the inorganic solid aggregator material has a d50 less than 10 microns.

5. The method of claim 1 , wherein the oleaginous fluid consists essentially of a base fluid selecting from the group consisting of diesel oil, mineral oil, white oil, n-alkanes, synthetic oil, saturated polyalpha olefins, unsaturated polyalpha olefins, and combinations thereof.

6. The method of claim 1 , wherein the oleaginous fluid comprises an invert emulsion, wherein the invert emulsion comprises:
an oleaginous external phase;
a non-oleaginous internal phase; and
an emulsifier stabilizing the oleaginous external phase and the non-oleaginous internal phase.

7. The method of claim 6 , wherein the invert emulsion fluid has an oleaginous-to-non-oleaginous ratio in the range of 30:70 to 10:90.

8. The method of claim 6 wherein the invert emulsion fluid has an oleaginous-to-non-oleaginous ratio in the range of 35:65 to 15:85.

9. The method of claim 6 , wherein the emulsifier is formed from C15-40 polyolefins, polyamides with a molecular weight greater than 1200, and amines.

10. The method of claim 6 , wherein the emulsifier has an amine number in the range of 25-50.

11. The method of claim 6 , wherein the emulsifier has an HLB less than 3.

12. The method of claim 1 , wherein the carrier fluid has a fanning friction factor of less than 0.007, calculated by pumping a fluid sample through a tubing having an inner diameter of 0.305 inches at a specified flow rate in the range of 5-5.5 gpm, and by measuring a resulting pressure drop across a length of 16.25 feet of tubing.

13. The method of claim 1 , wherein the oleaginous fluid further comprises a weighting agent having a d50 less than 10 microns.

14. The method of claim 13 , wherein the weighting agent is selected from the group consisting of barium sulfate, calcium carbonate, dolomite, ilmenite, hematite, olivine, siderite, strontium sulfate, manganese oxide, and combinations thereof.

15. The method of claim 13 , wherein the weighting agent is coated with a dispersant.

16. A method of completing a wellbore penetrating a subterranean formation, the wellbore comprising a cased section and an uncased section, the method comprising:
introducing an oleaginous fluid into the uncased section of the wellbore, thereby displacing a drilling fluid from the uncased section of the wellbore;
running a liner, sand control, screen assembly, swell packer assembly, or inflow control device to a selected depth within the uncased section of the wellbore in which the oleaginous fluid is located; and
introducing a gravel pack slurry containing gravel and an oleaginous carrier fluid into the wellbore.

17. The method of claim 16 , wherein introducing the oleaginous fluid into the uncased section of the wellbore comprises drilling the wellbore through the subterranean formation with the oleaginous fluid.

18. The method of claim 16 , wherein the oleaginous fluid further comprises an inorganic solid aggregator material having a d50 less than 100 microns.

19. The method of claim 18 , wherein the inorganic solid aggregator material has a d50 less than 10 microns.

20. The method of claim 18 , wherein the inorganic solid aggregator material is selected from the group consisting of calcium hydroxide, calcium oxide, calcium carbonate, silica, and combinations thereof.

21. The method of claim 16 , wherein the oleaginous fluid is an invert emulsion, wherein the invert emulsion comprises:
an oleaginous external phase;
a non-oleaginous internal phase; and
an emulsifier stabilizing the oleaginous external phase and the non-oleaginous internal phase.

22. The method of claim 21 , wherein the emulsifier is formed from C15-40 polyolefins, polyamides with a molecular weight greater than 1200, and amines.

23. The method of claim 21 , wherein the emulsifier has an amine number in the range of 25-50.

24. The method of claim 21 , wherein the emulsifier has an HLB less than 3.

25. The method of claim 21 , wherein the oleaginous fluid consists essentially of a base fluid selected from the group consisting of diesel oil, mineral oil, white oil, n-alkanes, synthetic oil, saturated polyalpha olefins, unsaturated polyalpha olefins, and combinations thereof.

26. The method of claim 25 , wherein the carrier fluid has a fanning friction factor of less than 0.01, calculated by pumping to fluid sample through as tubing having an inner diameter of 0.305 inches at a specified how rate in the range of 5-5.5 gpm, and by measuring a resulting pressure drop across a length of 16.25 feet of tubing.

27. The method of claim 26 , wherein the carrier fluid has a fanning friction factor of less than 0.007, calculated by pumping a fluid sample through a tubing having an inner diameter of 0.305 inches at a specified flow rate in the range of 5-5.5 gpm, and by measuring a resulting pressure drop across a length of 16.25 feet of tubing.

28. The method of claim 16 , wherein the oleaginous fluid further comprises a weighting agent having a d50 less than 10 microns.

29. The method of claim 28 , wherein the weighting agent is selected from the group consisting of barium sulfate, calcium carbonate, dolomite, ilmenite, hematite, olivine, siderite, strontium sulfate, manganese oxide, and combinations thereof.

30. The method of claim 28 , wherein the weighting agent is coated with a dispersant.

31. A method of gravel packing a wellbore in a subterranean formation, the wellbore comprising a cased section and an uncased section, the method comprising:
pumping into the wellbore a gravel pack composition comprising gravel and a carrier fluid, the carrier fluid comprising:
an oleaginous fluid; and
a weighting agent having a d50 less than 10 microns; and
wherein the carrier fluid has a fanning friction factor of less than 0.01, calculated by pumping a fluid sample through a tubing having an inner diameter of 0.305 inches at a specified flow rate in the range of 5-5.5 gpm, and by measuring a resulting pressure drop across a length of 16.25 feet of tubing.

32. The method of claim 31 , wherein the weighting agent is selected from the group consisting of barium sulfate, calcium carbonate, dolomite, ilmenite, hematite, olivine, siderite

Assignees

• Panamarathupalayam Balakrishnan
• Zhang Hui Joyce
• Gadiyar Balkrishna
• Foxenberg William E
• Svoboda Charles
• Phatak Alhad
• Mi Llc

Inventors

• Panamarathupalayam Balakrishnan
• Zhang Hui Joyce
• Gadiyar Balkrishna
• Foxenberg William E
• Svoboda Charles
• Phatak Alhad

Classifications

• C09K8/36

  Water-in-oil emulsions · CPC title

• E21B43/08

  Screens or liners {(expandable screens or liners E21B43/108)} · CPC title

• E21B43/04 Primary

  Gravelling of wells · CPC title