Abrasive articles and earth-boring tools

Patent metadata

Field	Value
Publication number	US-10012030-B2
Application number	US-201715634253-A
Country	US
Kind code	B2
Filing date	Jun 27, 2017
Priority date	Jul 27, 2009
Publication date	Jul 3, 2018
Grant date	Jul 3, 2018

Abstract

An abrasive article includes a polycrystalline material comprising abrasive grains and a filler material selected from the group of materials consisting of tungstate, molybdate, vanadate, and a combination thereof. Earth-boring tools comprise a bit body and a cutting element carried by the bit body. The cutting element comprises a polycrystalline material comprising abrasive grains, a catalyst material, and a filler material selected from the group of materials consisting of tungstate, molybdate, vanadate, and a combination thereof.

First claim

What is claimed is:

1. An abrasive article comprising:
a polycrystalline material comprising abrasive grains, a catalyst material, and a filler material comprising an isopolyoxometalate; and
a passivation agent dispersed throughout the polycrystalline material and comprising a non-catalytic material configured to not react with other materials of the abrasive article.

2. The abrasive article of claim 1 , wherein the catalyst material comprises a metal or metal alloy.

3. The abrasive article of claim 1 , wherein the catalyst material comprises a transition metal element.

4. The abrasive article of claim 3 , wherein the catalyst material comprises a metal selected from the group of metals consisting of cobalt, molybdenum, iron, nickel, and a combination of two or more thereof.

5. The abrasive article of claim 1 , wherein the passivation agent exhibits a coefficient of thermal expansion (CTE) of not greater than about 20×10 −6 /K within a range of temperatures between about 70 K to about 1500 K.

6. The abrasive article of claim 1 , wherein the passivation agent exhibits a CTE from about 1×10 −6 /K to about 15×10 −6 /K within a range of temperatures between about 70K to about 1500 K.

7. The abrasive article of claim 1 , wherein the passivation agent comprises at least one material selected from the group consisting of metals, metal alloys, ceramics, and cermets.

8. The abrasive article of claim 7 , wherein the passivation agent comprises at least one material selected from the group consisting of elements from Group III, Group IV, Group V, and Group VI of the Periodic Table of Elements.

9. The abrasive article of claim 8 , wherein the passivation agent comprises at least one material selected from the group consisting of Mn, V, Ti, Sc, Zr, Pd, Mo, Ta, W, Hf, Pt, La, Nd, and Nb.

10. The abrasive article of claim 1 , wherein the polycrystalline material comprises from about 1% to about 10% passivation agent by volume.

11. The abrasive article of claim 10 , wherein the polycrystalline material comprises from about 1% to about 5% passivation agent by volume.

12. The abrasive article of claim 1 , further comprising a substrate having an upper surface, wherein the polycrystalline material is secured to the upper surface of the substrate.

13. The abrasive article of claim 1 , wherein the filler material exhibits an average negative coefficient of thermal expansion (CTE) within a range of temperatures between about 70 K to about 1500 K.

14. The abrasive article of claim 1 , wherein the abrasive grains exhibit an average grain size from about 0.1 μm to about 40 μm.

15. An earth-boring tool, comprising:
a bit body;
at least one cutting element carried by the bit body, the at least one cutting element comprising:
a polycrystalline material comprising abrasive grains, a catalyst material, and a filler material comprising an isopolyoxometalate; and
a passivation agent dispersed throughout the polycrystalline material and comprising a non-catalytic material configured to not react with other materials of the at least one cutting element.

16. The earth-boring tool of claim 15 , wherein the at least one cutting element further comprises a substrate having an upper surface, wherein the polycrystalline material is secured to the upper surface of the substrate.

17. The earth-boring tool of claim 15 , wherein the filler material further comprises zirconium tungstate.

18. The earth-boring tool of claim 15 , wherein the polycrystalline material comprises from about 1% to about 50% filler material by volume.

19. The earth-boring tool of claim 15 , wherein the catalyst material exhibits a CTE from about 0.1×10 −6 /K to about 15×10 −6 /K within a range of temperatures between about 70 K to about 1500 K.

Assignees

• Baker Hughes Inc
• Baker Hughes A Ge Co Llc

Inventors

• Digiovanni Anthony A

Classifications

• C22C26/00

  Alloys containing diamond {or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes} · CPC title

• C22C2200/00

  Crystalline structure · CPC title

• C04B2235/326

  Tungstates, e.g. scheelite · CPC title

• C04B35/52 Primary

  based on carbon, e.g. graphite · CPC title

• C04B35/6303

  Inorganic additives · CPC title