Method for color register spraying of hub

Patent metadata

Field	Value
Publication number	US-10010907-B2
Application number	US-201615189129-A
Country	US
Kind code	B2
Filing date	Jun 22, 2016
Priority date	Jul 16, 2015
Publication date	Jul 3, 2018
Grant date	Jul 3, 2018

Abstract

The present invention provides a method for color register spraying of a hub, which includes machining and turning for glossy finish after spraying a black paint on the surface of a hub, and then spraying a color transparent paint onto the hub. The method provided by the invention achieves a spraying-based color register effect through spraying of the color transparent paint, which greatly improves the production efficiency and is available for batch production.

First claim

The invention claimed is:

1. A method for color register spraying of a hub, comprising the steps of: preprocessing, baking, spraying of priming powder on a surface of the hub, curing, spraying of a black paint, curing, machining and turning for glossy finish, preprocessing, baking, spraying of transparent powder, curing, spraying of a color transparent paint onto the hub, and curing, wherein:
(1) in the step of spraying of the priming powder, the electrostatic spray gun is used for spraying, with the voltage controlled to be 60 KV and the powder output controlled to be 10 g/s, thereby guaranteeing excellent inter-coating adhesion;
(2) in the step of curing of the priming powder, the surface temperature of the workpiece is controlled to be 180° C. for 8 min, thereby allowing the powder to maintain certain flexibility and better inter-coating adhesion;
(3) in the step of spraying of the black paint, the air spray gun is used for spraying, with the air output controlled to be 50 cc/min and the sector atomization pressure being 2 bar, thereby guaranteeing the black paint to be sprayed onto the surface of the hub evenly and fully;
(4) in the step of curing of the black paint, the temperature of the workpiece is controlled to be 150° C. for 10 min, thereby allowing the black paint to possess better flexibility and inter-coating adhesion;
(5) in the step of machining and turning for glossy finish, the rotation speed S is controlled to be 1200 rpm, with the feed rate F controlled to be 0.2 mm/r;
(6) in the step of spraying of the transparent powder, the electrostatic spray gun is used for spraying, with the voltage controlled to be 60 KV and the powder output controlled to be 10 g/s, thereby guaranteeing excellent inter-coating adhesion;
(7) in the step of curing of the transparent powder, the surface temperature of the workpiece is controlled to be 177° C. for 8 min, thereby allowing the powder to maintain certain flexibility and better inter-coating adhesion;
(8) in the step of spraying of the color transparent paint, the rotating-cup spray gun is used for spraying, with the rotation speed being 25000 R/min; and
(9) in the step of curing of the color transparent paint, the temperature of the workpiece is controlled to be 150° C. for 10 min, thereby allowing the color transparent paint to possess better flexibility and inter-coating adhesion.

2. A method for color register spraying of a hub, comprising the steps of: preprocessing, baking, spraying of priming powder on a surface of the hub, curing, spraying of a black paint, curing, machining and turning for glossy finish, preprocessing, baking, spraying of transparent powder, curing, spraying of a color transparent paint onto the hub, and curing, wherein:
(1) in the step of spraying of the priming powder, the electrostatic spray gun is used for spraying, with the voltage controlled to be 70 KV and the powder output controlled to be 12 g/s, thereby guaranteeing excellent inter-coating adhesion;
(2) in the step of curing of the priming powder, the surface temperature of the workpiece is controlled to be 180° C. for 10 min, thereby allowing the powder to maintain certain flexibility and better inter-coating adhesion;
(3) in the step of spraying of the black paint, the air spray gun is used for spraying, with the air output controlled to be 80 cc/min and the sector atomization pressure being 2.5 bar, thereby guaranteeing the black paint to be sprayed onto the surface of the hub evenly and fully;
(4) in the step of curing of the black paint, the temperature of the workpiece is controlled to be 150° C. for 12 min, thereby allowing the black paint to possess better flexibility and inter-coating adhesion;
(5) in the step of machining and turning for glossy finish, the rotation speed S is controlled to be 1200 rpm, with the feed rate F controlled to be 0.2 mm/r;
(6) in the step of spraying of the transparent powder, the electrostatic spray gun is used for spraying, with the voltage controlled to be 70 KV and the powder output controlled to be 12 g/s, thereby guaranteeing excellent inter-coating adhesion;
(7) in the step of curing of the transparent powder, the surface temperature of the workpiece is controlled to be 177° C. for 12 min, thereby allowing the powder to maintain certain flexibility and better inter-coating adhesion;
(8) in the step of spraying of the color transparent paint, the rotating-cup spray gun is used for spraying, with the rotation speed being 25000 R/min, the forming air pressure being 2.5 bar, and the paint spraying pressure being 4.5 bar, thereby guaranteeing the color transparent paint to be sprayed onto the surface of the hub evenly and fully; and
(9) in the step of curing of the color transparent paint, the temperature of the workpiece is controlled to be 150° C. for 12 min, thereby allowing the color transparent paint to possess better flexibility and inter-coating adhesion.

3. A method for color register spraying of a hub, comprising the steps of: preprocessing, baking, spraying of priming powder on a surface of the hub, curing, spraying of a black paint, curing, machining and turning for glossy finish, preprocessing, baking, spraying of transparent powder, curing, spraying of a color transparent paint onto the hub, and curing, wherein:
(1) in the step of spraying of the priming powder, the electrostatic spray gun is used for spraying, with the voltage controlled to be 80 KV and the powder output controlled to be 15 g/s, thereby guaranteeing excellent inter-coating adhesion;
(2) in the step of curing of the priming powder, the surface temperature of the workpiece is controlled to be 180° C. for 12 min, thereby allowing the powder to maintain certain flexibility and better inter-coating adhesion;
(3) in the step of spraying of the black paint, the air spray gun is used for spraying, with the air output controlled to be 100 cc/min and the sector atomization pressure being 3 bar, thereby guaranteeing the black paint to be sprayed onto the surface of the hub evenly and fully;
(4) in the step of curing of the black paint, the temperature of the workpiece is controlled to be 150° C. for 15 min, thereby allowing the black paint to possess better flexibility and inter-coating adhesion;
(5) in the step of machining and turning for glossy finish, the rotation speed S is controlled to be 1200 rpm, with the feed rate F controlled to be 0.2 mm/r;
(6) in the step of spraying of the transparent powder, the electrostatic spray gun is used for spraying, with the voltage controlled to be 80 KV and the powder output controlled to be 15 g/s, thereby guaranteeing excellent inter-coating adhesion;
(7) in the step of curing of the transparent powder, the surface temperature of the workpiece is controlled to be 177° C. for 15 min, thereby allowing the powder to maintain certain flexibility and better inter-coating adhesion;
(8) in the step of spraying of the color transparent paint, the rotating-cup spray gun is used for spraying, with the rotation speed being 25000 R/min, the forming air pressure being 3 bar, and the paint spraying pressure being 5 bar, thereby guaranteeing the color transparent paint to be sprayed onto the surface of the hub evenly and fully; and
(9) in the step of curing of the color transparent paint, the temperature of the workpiece is controlled to be 150° C. for 15 min, thereby allowing the color transparent paint to possess better flexibility and inter-coating adhesion.

Assignees

• Citic Dicastal Co Ltd

Inventors

• Zhang Le
• Zhang Shengchao
• Wang Yongning
• Zhu Zhihua
• Li Changhai

Classifications

• B05D1/04 Primary

  involving the use of an electrostatic field {(B05D1/025 and B05D1/14 take precedence)} · CPC title

• B05D7/53

  Base coat plus clear coat type · CPC title

• B60B21/00

  Rims (non-metallic B60B5/00; of high resiliency B60B9/00; capable of carrying more than one tyre B60B11/04; multiple rims on a single wheel body B60B11/06; of multi-part type B60B25/00; metal tyres B60C) · CPC title

• C23C4/18

  After-treatment · CPC title

• B05D2202/25

  based on Al · CPC title