Wet powder manufacturing apparatus and wet powder manufacturing method

Patent metadata

Field	Value
Publication number	US-10010899-B2
Application number	US-201715401296-A
Country	US
Kind code	B2
Filing date	Jan 9, 2017
Priority date	Jan 22, 2016
Publication date	Jul 3, 2018
Grant date	Jul 3, 2018

Abstract

A wet powder manufacturing apparatus includes a housing being arranged such that a central axis CL of the cylindrical inner surface extends in a substantially horizontal direction, a plurality of stirring blades provided rotatably about the central axis CL, a rotary plate configured to rotate the stirring blades about the central axis CL such that the wet powder accumulated at the bottom of the cylindrical inner surface is scooped by the stirring blades and then dropped, a driving device configured to impart a rotary force to the rotary plate, a liquid diffusing device configured to diffuse liquid into the drum inner space so as to wet the powder, and a controller configured to control operations of the driving device and the liquid diffusing device. The controller includes control for vibrating the stirring blades.

First claim

What is claimed is:

1. A wet powder manufacturing apparatus for manufacturing wet powder while wetting powder, the wet powder manufacturing apparatus comprising:
a housing having a cylindrical inner surface defining a cylindrical drum inner space, the housing being arranged such that a central axis of the cylindrical inner surface extends in a substantially horizontal direction, an upper portion of the housing having an inlet for the powder and a bottom portion of the housing having an opening/closing door for the discharge of the powder;
a plurality of stirring blades arranged to extend in the direction of the central axis along the cylindrical inner surface and provided rotatably about the central axis;
a rotary plate configured to support each of the plurality of stirring blades at one end and to rotate the stirring blades about the central axis such that the wet powder accumulated at the bottom of the cylindrical inner surface is scooped by the stirring blades and then dropped;
a driving device configured to impart rotation to the rotary plate of the cylindrical drum inner space;
a liquid spray nozzle provided in the cylindrical inner surface and configured to spray liquid into the cylindrical drum inner space so as to wet the powder;
a vibration applicator provided with the rotary plate; and
a controller configured to control operations of the driving device and the liquid spray nozzle, wherein the controller is configured to drive the vibration applicator to vibrate the stirring blades.

2. The wet powder manufacturing apparatus according to claim 1 , wherein the controller causes the driving device to rotate the rotary plate in an opposite rotation direction.

3. The wet powder manufacturing apparatus according to claim 1 , wherein
the controller causes the liquid spray nozzle to spray the liquid when at least one of the stirring blades is located in an upper half of the cylindrical inner surface.

4. A wet powder manufacturing method for manufacturing wet powder using a wet powder manufacturing apparatus for manufacturing wet powder while wetting powder, the wet powder manufacturing apparatus including:
a housing having a cylindrical inner surface defining a cylindrical drum inner space, the housing being arranged such that a central axis of the cylindrical inner surface extends in a substantially horizontal direction, an upper portion of the housing having an inlet for the powder and a bottom portion of the housing having an opening/closing door for the discharge of the powder;
a plurality of stirring blades arranged to extend in the direction of the central axis along the cylindrical inner surface and provided rotatably about the central axis;
a rotary plate configured to support each of the plurality of stirring blades at one end and to rotate the stirring blades about the central axis such that the wet powder accumulated at the bottom of the cylindrical inner surface is scooped by the stirring blades and then dropped;
a driving device configured to impart rotation to the rotary plate of the cylindrical drum inner space;
a liquid spray nozzle provided in the cylindrical inner surface and configured to diffuse liquid into the cylindrical drum inner space so as to wet the powder;
a vibration applicator provided with the rotary plate; and
a controller configured to control operations of the driving device and the liquid spray nozzle, wherein the controller is configured to drive vibration applicator to vibrate the stirring blades,
the wet powder manufacturing method comprising manufacturing the wet powder as desired by repeating a step of rotating the stirring blades about the central axis to scoop up the wet powder accumulated at the bottom of the cylindrical inner surface, then dropping the wet powder from the stirring blades, and diffusing the liquid onto the dropping wet powder using the liquid spray nozzle to wet the wet powder.

5. A wet powder manufacturing apparatus for manufacturing wet powder while wetting powder, the wet powder manufacturing apparatus comprising:
a housing having a cylindrical inner surface defining a cylindrical drum inner space, the housing being arranged such that a central axis of the cylindrical inner surface extends in a substantially horizontal direction, an upper portion of the housing having an inlet for the powder and a bottom portion of the housing having an opening/closing door for the discharge of the powder;
a plurality of stirring blades arranged to extend in the direction of the central axis along the cylindrical inner surface and provided rotatably about the central axis;
a rotary plate configured to support each of the plurality of stirring blades at one end and to rotate the stirring blades about the central axis such that the wet powder accumulated at the bottom of the cylindrical inner surface is scooped by the stirring blades and then dropped;
a driving device configured to impart rotation to the rotary plate of the cylindrical drum inner space;
a liquid spray nozzle provided in the cylindrical inner surface and configured to spray liquid into the drum inner space so as to wet the powder;
a vibration applicator provided with the rotary plate; and
a controller configured to control operations of the driving device and the liquid spray nozzle, wherein the controller is configured to:
drive the vibration applicator to vibrate the stirring blades,
cause the driving device to reduce the rotating speed of the rotary plate at an angle at which the wet powder is dropped from the stirring blades, and
cause the driving device to rotate the rotary plate in an opposite rotation direction.

6. The wet powder manufacturing apparatus according to claim 5 , wherein the controller accelerates the rotary plate after reducing the rotating speed of the rotary plate.

7. The wet powder manufacturing apparatus according to claim 5 , wherein
the controller causes the liquid spray nozzle to spray the liquid when at least one of the stirring blades is located in an upper half of the cylindrical inner surface.

Assignees

• Toyota Motor Co Ltd

Inventors

• Ikeda Takenori
• Ozaki Takeyuki

Classifications

• B05B7/1445

  involving vibrations (B05B7/145 takes precedence) · CPC title

• H01M4/0416

  involving impregnation with a solution, dispersion, paste or dry powder (H01M4/0438 takes precedence) · CPC title

• H01M4/08

  Processes of manufacture · CPC title

• B05B7/144

  the means for supplying particulate material comprising moving mechanical means (B05B7/1422, B05B7/1459 take precedence) · CPC title

• H01M4/0419

  involving spraying · CPC title