System and method for improved control of a combined cycle power plant

Patent metadata

Field	Value
Publication number	US-10006315-B2
Application number	US-201414229625-A
Country	US
Kind code	B2
Filing date	Mar 28, 2014
Priority date	Mar 28, 2014
Publication date	Jun 26, 2018
Grant date	Jun 26, 2018

Abstract

Systems, methods, and tangible non-transitory machine readable medium are provided. A system includes a gas turbine system configured to produce power by combusting a fuel. The system further includes a controller configured to control the gas turbine system via an operating 2-dimensional surface area and a setpoint, wherein the operating 2-dimensional surface area comprises a plurality of limits defining bounds for the operating 2-dimensional surface area, and wherein the setpoint is configured to be disposed inside the operating 2-dimentionsal surface area or on the limits.

First claim

The invention claimed is:

1. A system comprising:
a gas turbine system configured to produce power by combusting a fuel; and
a controller configured to control the gas turbine system via an operating 2-dimensional surface area and a setpoint, wherein the operating 2-dimensional surface area comprises a plurality of limits defining bounds for the operating 2-dimensional surface area, and wherein the setpoint is configured to be disposed inside the operating 2-dimensional surface area or on the limits, wherein the controller is configured to control the gas turbine by adjusting a gas turbine fuel flow, a gas turbine airflow, or a combination thereof, to maintain the setpoint inside the 2-dimensional surface area or on the limits, and wherein the controller is configured to display the operating 2-dimensional surface area on a graphical user interface (GUI) screen, wherein the limits comprise an ISOthermal limit, a maximum firing temperature limit, a maximum inlet guide vane (IGV) limit, a minimum exhaust temperature limit, a minimum load limit, or a combination thereof.

2. The system of claim 1 , wherein the controller is configured to control the gas turbine system via the operating 2-dimensional surface area and the setpoint by independently controlling the gas turbine air flow and the gas turbine fuel flow to cause the gas turbine system to provide for a first gas turbine condition and a second gas turbine condition, wherein the first and the second gas turbine conditions comprise a gas turbine load, a gas turbine exhaust temperature, a desired gas turbine exhaust flow, or a combination thereof.

3. The system of claim 1 , wherein the operating 2-dimensional surface area is comprises a y-axis having a gas turbine exhaust temperature and an x-axis, and the x-axis comprises a gas turbine load or a gas turbine exhaust flow.

4. The system of claim 1 , comprising a combined cycle power plant (CCPP) having the gas turbine system, wherein the controller is configured to control the gas turbine system by moving conditions of the CCPP towards the setpoint or by holding conditions of the CCPP near setpoint.

5. The system of claim 4 , wherein the CCPP comprises a heat recovery steam generator (HRSG) in fluid communication with the gas turbine system, wherein the HRSG is configured to generate a steam using heat from an exhaust gas from the gas turbine system.

6. The system of claim 5 , wherein the conditions of the CCPP that the controller moves towards the setpoint comprise a gas turbine exhaust temperature, a gas turbine load, a gas turbine exhaust flow, a CCPP emissions, a HRSG steam production, a steam turbine load, or a combination thereof.

7. The system of claim 1 , wherein the controller is configured to move towards the setpoint or to hold near the setpoint by respecting a setpoint increase rate and a setpoint decrease rate.

8. The system of claim 1 , comprising an ambient sensor communicatively coupled to the controller, wherein the controller is configured to change a shape of the operating 2-dimensional surface area based on a reading from the ambient sensor.

9. The system of claim 1 , wherein the controller is configured to operate the gas turbine system by applying a priority mode, wherein the priority mode adjusts a gas turbine temperature reference, an exhaust flow reference, a gas turbine load reference, or a combination thereof, based on a priority mode input.

10. The system of claim 1 , comprising an emissions maintenance boundary disposed in the operating 2-dimensional surface area, wherein the controller is configured to control operations of the gas turbine system while respecting the emissions maintenance boundary.

11. A tangible non-transitory machine readable medium, comprising:
instructions for controlling a gas turbine system via an operating 2-dimensional surface area and a setpoint, wherein the operating 2-dimensional surface area comprises a plurality of limits defining bounds for the operating 2-dimensional surface area, and wherein the setpoint is configured to be disposed inside the operating 2-dimensional surface area or on the limits; and
instructions for displaying a graphical user interface (GUI) screen having the operating 2-dimensional surface area, wherein the instructions for controlling the gas turbine comprise instructions to control the gas turbine by adjusting a gas turbine fuel flow, a gas turbine airflow, or a combination thereof, to maintain the setpoint inside the 2-dimensional surface area or on the limits, wherein the limits comprise an ISOthermal limit, a maximum firing temperature limit, a maximum inlet guide vane (IGV) limit, a minimum exhaust temperature limit, a minimum load limit, or a combination thereof.

12. The medium of claim 11 , wherein the instructions for controlling comprise instructions for applying a priority mode to prioritize control adjustments.

13. The medium of claim 12 , wherein the instructions for controlling comprise:
instructions for controlling generation of a steam via a heat recovery steam generator (HRSG) using the exhaust gas from the gas turbine system;
instructions for controlling a steam temperature of the steam based on moving or holding an exhaust gas temperature towards the setpoint.

14. A method, comprising:
controlling a gas turbine system via an operating 2-dimensional surface area and a setpoint, wherein the operating 2-dimensional surface area comprises a plurality of limits defining bounds for the operating 2-dimensional surface area, and wherein the setpoint is configured to be disposed inside the operating 2-dimensional surface area or on the limits; and
displaying the operating 2- dimensional surface area on a graphical user interface (GUI) screen, wherein the controlling the gas turbine comprises adjusting a gas turbine fuel flow, a gas turbine airflow, or a combination thereof, to maintain the setpoint inside the 2-dimensional surface area or on the limits, wherein the limits comprise an ISOthermal limit, a maximum firing temperature limit, a maximum inlet guide vane (IGV) limit, a minimum exhaust temperature limit, a minimum load limit, or a combination thereof.

15. The method of claim 14 , wherein controlling comprises:
controlling generation of a steam via a heat recovery steam generator (HRSG) using the exhaust gas from the gas turbine system; and
controlling a steam temperature of the steam based on moving or holding an exhaust gas temperature towards the setpoint.

16. The method of claim 14 , wherein controlling comprises applying a priority mode to prioritize control adjustments.

17. The method of claim 14 , comprising changing a shape of the operating 2-dimensional surface area based on a reading from an ambient sensor configured to sense ambient conditions of the gas turbine system.

Assignees

• Gen Electric

Inventors

• Thompson Brett Matthew
• Alexander Michael Joseph
• Mosley Matthew John
• Di Palma Steven
• Mitchell Paul Jeffrey
• Allen Justin Aaron
• Kim Kihyung

Classifications

• F02C9/50

  with control of working fluid flow · CPC title

• F05D2270/303

  Temperature · CPC title

• G05B15/02

  electric · CPC title

• F02C6/18

  using the waste heat of gas-turbine plants outside the plants themselves, e.g. gas-turbine power heat plants (using waste heat as source of energy for refrigeration plants F25B27/02; using the waste heat of a gasturbine for steam generation or in a steam cycle see F01K23/10) · CPC title

• F05D2220/32

  in gas turbines · CPC title