Support for supporting metals, metal-supported catalyst, methanation reaction apparatus, and method relating to these

Patent metadata

Field	Value
Publication number	US-10005701-B2
Application number	US-201214359815-A
Country	US
Kind code	B2
Filing date	Nov 1, 2012
Priority date	Nov 25, 2011
Publication date	Jun 26, 2018
Grant date	Jun 26, 2018

Abstract

Provided are a support for supporting a metal, a metal-supported catalyst, a methanation reaction apparatus, and a method relating thereto that realize effective methanation of carbon monoxide. The support for supporting a metal includes a carbonized material obtained by carbonizing raw materials containing an organic substance and a metal, in which the support is used for supporting a metal that exhibits a catalytic activity for a methanation reaction of carbon monoxide. The metal-supported catalyst includes: a support formed of a carbonized material obtained by carbonizing raw materials containing an organic substance and a metal; and a metal that exhibits a catalytic activity for a methanation reaction of carbon monoxide, the metal being supported on the support.

First claim

The invention claimed is:

1. A metal-supported catalyst, comprising:
a support formed of a carbonized material obtained by carbonizing raw materials containing an organic substance and a first metal; and
a second metal that exhibits a catalytic activity for a methanation reaction of carbon monoxide, the second metal being supported on the support,
wherein the first metal is dispersed in the carbonized material and the second metal is mainly supported on the surface of the carbonized material, and
wherein the first metal is one or more kinds selected from the group consisting of Sc, Ti, V, Cr, Co, Ni, Cu, Zn, Y, Ru, Rh, Pd, lanthanides, and actinides.

2. The metal-supported catalyst according to claim 1 , wherein the metal that exhibits a catalytic activity for a methanation reaction of carbon monoxide comprises one or more kinds selected from the group consisting of Ni, Ru, Rh, Pd, Pt, Ir, Cu, W, Cs, K, Na, Co, Fe, Ca, Mg, Ba, Sr, and Li.

3. The metal-supported catalyst according to claim 2 , wherein the metal that exhibits a catalytic activity for a methanation reaction of carbon monoxide comprises Ni.

4. The metal-supported catalyst according to claim 3 , wherein the support has:
a ratio of a peak area in a range of from more than 853.5 eV to 860 eV or less to a peak area in a range of from 850 eV or more to 860 eV or less of 0.5 or more, the peak areas being obtained by XPS measurement of an electron state of 2p orbitals of the Ni; and
a molar ratio of an H 2 desorption amount in a range of from 40° C. to 800° C., which is obtained by an H 2 temperature-programmed desorption method, to a CO desorption amount in a range of from 40° C. to 800° C., which is obtained by a CO temperature-programmed desorption method, of 0.3 or more.

5. The metal-supported catalyst according to claim 4 , wherein said
ratio of a peak area is 0.6 or more.

6. The metal-supported catalyst according to claim 4 , wherein said
ratio of a peak area is 0.7 or more.

7. The metal-supported catalyst according to claim 4 , wherein said
molar ratio is 0.4 or more.

8. The metal-supported catalyst according to claim 4 , wherein said
molar ratio is 0.5 or more.

9. The metal-supported catalyst according to claim 1 , wherein the first metal is different from the second metal.

10. A methanation reaction apparatus, comprising the metal-supported catalyst according to claim 1 ,
wherein the methanation reaction apparatus is used for a methanation reaction of carbon monoxide.

11. A method, comprising performing a methanation reaction of carbon monoxide using the metal-supported catalyst according to claim 1 .

12. The method according to claim 11 , comprising treating a first gas containing carbon monoxide to produce a second gas whose concentration of carbon monoxide is decreased compared to that of the first gas.

13. The method according to claim 12 , wherein the first gas and the second gas each further contain hydrogen.

14. The method according to claim 11 , wherein the method uses a methanation reaction apparatus including the metal-supported catalyst.

Assignees

• Univ Gunma Nat Univ Corp
• Nisshinbo Holdings Inc

Inventors

• Ozaki Jun-Ichi
• Takahashi Hiroki
• Takahashi Takuya
• Kannari Naokatsu
• Kobayashi Rieko
• Saito Naoto

Classifications

• C07C1/0435 Primary

  containing a metal of group 8 or a compound thereof · CPC title

• B01J23/75

  Cobalt · CPC title

• C01B3/586

  the reaction being a methanation reaction · CPC title

• B01J23/755 Primary

  Nickel · CPC title

• B01J37/084

  Decomposition of carbon-containing compounds into carbon · CPC title