Purification of carbon dioxide streams

Patent metadata

Field	Value
Publication number	US-10005673-B2
Application number	US-201415028976-A
Country	US
Kind code	B2
Filing date	Oct 15, 2014
Priority date	Oct 16, 2013
Publication date	Jun 26, 2018
Grant date	Jun 26, 2018

Abstract

In one embodiment, a process for the purification of CO 2 from chlorinated and non-chlorinated hydrocarbons, comprising: contacting a CO 2 stream with a metal oxide catalyst, wherein the stream comprises the CO 2 and impurities comprising the non-chlorinated hydrocarbons and the chlorinated hydrocarbons; interacting the impurities with the catalyst to form additional CO 2 and metal chloride; and regenerating the catalyst by contacting the metal chloride with an oxygen containing gas stream. In another embodiment, a process for the purification of CO 2 from chlorinated hydrocarbons and non-chlorinated hydrocarbons, comprising: contacting a CO 2 stream with a metal oxide catalyst, wherein the CO 2 stream comprises the CO 2 and impurities comprising the non-chlorinated hydrocarbons and the chlorinated hydrocarbons; oxidizing the impurities with catalyst oxygen to form additional CO 2 and converting the chlorine to metal chloride; and regenerating the catalyst by contacting the metal chloride with an oxygen containing gas stream.

First claim

We claim:

1. A process for the purification of CO 2 from chlorinated hydrocarbons and non-chlorinated hydrocarbons, comprising:
contacting a CO 2 off-gas stream from an ethylene glycol plant with a metal oxide catalyst, wherein the CO 2 off-gas stream comprises the CO 2 and impurities, wherein the impurities comprise the non-chlorinated hydrocarbons and the chlorinated hydrocarbons;
oxidizing the impurities with catalyst oxygen to form additional CO 2 and converting the chlorine to metal chloride; and
regenerating the metal oxide catalyst by contacting the metal chloride with an oxygen containing gas stream;
wherein no oxygen is added to the CO 2 off-gas stream before the contacting;
wherein no oxygen is added to the CO 2 off-gas stream before the oxidizing;
wherein no oxygen is added to the CO 2 off-gas stream during the contacting; and
wherein no oxygen is added to the CO 2 off-gas stream during the oxidizing.

2. The process of claim 1 , further comprising regenerating the metal oxide catalyst by contacting the metal chloride with an oxygen containing gas stream.

3. The process of claim 2 , wherein the regenerating produces molecular chlorine and wherein the process further comprises absorbing the molecular chlorine with water.

4. The process of claim 2 , wherein the regenerating is performed for a time of less than or equal to 60 hours.

5. The process of claim 1 , wherein the metal comprises a first metal selected from the group of Mn, Sn, W, V, and Mo and a second metal selected from the group consisting of La, Ce, Pb, and Mg.

6. The process of claim 1 , wherein the CO 2 off-gas stream consists essentially of the CO 2 and impurities and wherein the impurities are present in the CO 2 off-gas stream in an amount of 2 to 5 ppmv of impurities based on the total volume of CO 2 off-gas stream.

7. A process for the purification of CO 2 from chlorinated hydrocarbons and non-chlorinated hydrocarbons, comprising:
contacting a CO 2 stream with a metal oxide catalyst, wherein the CO 2 stream comprises the CO 2 and impurities, wherein the impurities comprise the non-chlorinated hydrocarbons and the chlorinated hydrocarbons, wherein the impurities comprise oxygen and wherein the oxygen is present in an amount of less than or equal to 0.3 ppmv based on the total volume of the CO 2 stream;
oxidizing the impurities with catalyst oxygen to form additional CO 2 and converting the chlorine to metal chloride; and
regenerating the metal oxide catalyst by contacting the metal chloride with an oxygen containing gas stream;
wherein no oxygen is added to the CO 2 off-gas stream before the contacting;
wherein no oxygen is added to the CO 2 off-gas stream before the oxidizing;
wherein no oxygen is added to the CO 2 off-gas stream during the contacting; and
wherein no oxygen is added to the CO 2 off-gas stream during the oxidizing.

8. The process of claim 7 , wherein the regenerating produces molecular chlorine and wherein the process further comprises absorbing the molecular chlorine with water.

9. The process of claim 7 , wherein the regenerating is performed for a time of less than or equal to 60 hours.

10. The process of claim 7 , wherein the contacting is performed at a temperature of 400 to 500° C.

11. The process of claim 7 , wherein the contacting is at a temperature of 440 to 460° C.

12. The process of claim 7 , wherein the contact time of the CO 2 stream with the catalyst is 2.4 to 3 sec.

13. The process of claim 7 , wherein all of the non-chlorinated hydrocarbons, and chlorinated hydrocarbons are converted to CO 2 and water.

14. The process of claim 7 , wherein the contacting is performed for greater than or equal to 500 hours.

15. The process of claim 7 , wherein the metal comprises Mn, Sn, W, V, Mo, La, Ce, Pb, Mg, or a combination comprising one or more of the foregoing.

16. The process of claim 7 , wherein the metal comprises a first metal selected from the group of Mn, Sn, W, V, and Mo and a second metal selected from the group consisting of La, Ce, Pb, and Mg.

17. The process of claim 7 , wherein the metal comprises Mn and La.

18. The process of claim 7 , further comprising regenerating the metal oxide catalyst by contacting the metal chloride with an oxygen containing gas stream.

19. The process of claim 7 , wherein the CO 2 stream is a CO 2 off-gas stream from an ethylene glycol plant.

20. A process for the purification of CO 2 from chlorinated hydrocarbons and non-chlorinated hydrocarbons, comprising:
adding a CO 2 stream to a reactor comprising a metal oxide catalyst; wherein the CO 2 stream comprises the CO 2 and impurities, wherein the impurities comprise the non-chlorinated hydrocarbons and the chlorinated hydrocarbons, wherein the impurities comprise oxygen and wherein the oxygen is present in an amount of less than or equal to 0.3 ppmv based on the total volume of the CO 2 stream;
in the reactor, simultaneously oxidizing the impurities with catalyst oxygen to form additional CO 2 and converting the chlorine to metal chloride; and
after the oxidizing and the converting, regenerating the metal oxide catalyst by first ceasing the adding of the CO 2 stream to the reactor, and only after the ceasing of the CO 2 stream to a reactor, contacting the metal chloride with an oxygen containing gas stream by adding the oxygen containing gas stream to the reactor;
wherein a stream comprising molecular oxygen other than the CO 2 stream is not added to the reactor before the adding;
wherein a stream comprising molecular oxygen other than the CO 2 stream is not added to the reactor before the oxidizing;
wherein a stream comprising molecular oxygen other than the CO 2 stream is not added to the reactor during the adding; and
wherein a stream comprising molecular oxygen other than the CO 2 stream is not added to the reactor during the oxidizing.

Assignees

• Saudi Basic Ind Corp

Inventors

• Mammadov Aghaddin Kh
• Shaikh Shahid N
• Rea Clark David
• Zhang Xiankuan

Classifications

• B01J27/10

  Chlorides · CPC title

• B01D2255/2094

  Tin · CPC title

• B01J23/002

  Mixed oxides other than spinels, e.g. perovskite · CPC title

• B01D2255/2047

  Magnesium · CPC title

• B01D53/8687

  Organic components · CPC title