Powder recycling system

Patent metadata

Field	Value
Publication number	US-10005240-B2
Application number	US-201614989562-A
Country	US
Kind code	B2
Filing date	Jan 6, 2016
Priority date	Jan 8, 2015
Publication date	Jun 26, 2018
Grant date	Jun 26, 2018

Abstract

A powder recycling system for a three-dimensional rapid prototyping apparatus is provided. The powder recycling system includes a sealed main body, a negative pressure generator, an air pressure generator, a lighting unit and a heater. When an excess powder removing process is performed to remove excess powder from a three-dimensional object, the excess powder is sieved by a screen mesh and collected by a powder collector. Consequently, the excess powder is recycled.

First claim

What is claimed is:

1. A powder recycling system, comprising:
a sealed main body having plural partition plates therein, wherein an inner portion of the sealed main body is divided into a sealed chamber, a component accommodation space and an excess powder receiving space by the plural partition plates, and a first partition plate of the plural partition plates is located between the sealed chamber and the component accommodation space, wherein the sealed chamber has a front door plate with plural openings, and the plural openings are connected with a corresponding isolation elements, wherein a screen mesh is located at a bottom side of the sealed chamber, and a powder collector is disposed within the excess powder receiving space and under the screen mesh, wherein when a three-dimensional object is accommodated within the sealed chamber and an excess powder removing process is performed to remove excess powder, the excess powder is sieved by the screen mesh and collected by the powder collector, so that the excess powder is recycled;
a negative pressure generator disposed within the component accommodation space for providing negative pressure airflow, wherein the negative pressure generator comprises an input channel and an output channel, wherein the input channel is penetrated through the first partition plate and is in communication with the sealed chamber, and a filter is installed in the input channel of the negative pressure generator for filtering the negative pressure airflow;
an air pressure generator disposed within the component accommodation space for providing pressurized airflow, wherein the air pressure generator has a tube in communication with the sealed chamber, and the tube is connected with an air spray gun that is disposed within the sealed chamber, wherein the pressurized airflow is ejected out from the air spray gun to remove the excess powder from the three-dimensional object;
a lighting unit for illuminating the sealed chamber; and
a heater for thermally treating the three-dimensional object so as to increase structural strength of the three-dimensional object.

2. The powder recycling system according to claim 1 , wherein the front door plate of the sealed chamber is equipped with a transparent window.

3. The powder recycling system according to claim 1 , wherein the isolation elements are working gloves for allowing both hands of a worker insert into the sealed chamber to manually remove the excess powder through the working gloves.

4. The powder recycling system according to claim 1 , wherein the heater is a heating lamp configured for enhancing the chemical bonding of the three-dimensional object and promoting the reaction time of the three-dimensional object.

Assignees

• Microjet Technology Co Ltd
• Microjet Technology Co Ltd

Inventors

• Chen Chih-Kai
• Huang Chi-Feng

Classifications

• B08B15/026

  Boxes for removal of dirt, e.g. for cleaning brakes, glove- boxes · CPC title

• B29K2105/251

  Particles, powder or granules (expandable particles B29K2105/046) · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title

• B29C64/35 Primary

  Cleaning · CPC title

• B29C64/153

  using layers of powder being selectively joined, e.g. by selective laser sintering or melting · CPC title