Additive manufacturing system and process with material flow feedback control
US-2015097308-A1 · Apr 9, 2015 · US
US10005208B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10005208-B2 |
| Application number | US-201715402858-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jan 10, 2017 |
| Priority date | Dec 26, 2011 |
| Publication date | Jun 26, 2018 |
| Grant date | Jun 26, 2018 |
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An apparatus for forming a three-dimensional image includes: a print function unit that forms a first print image on one surface and a second print image on a region of another surface of a thermally expandable sheet with a photothermal conversion material; and an image processing unit that sets a density of the photothermal conversion material in the second print image based on a density of the photothermal conversion material in the first print image. The second print image is a mirror image of the first print image, and the region of the other surface corresponds to the first print image of the one surface. A three-dimensional image of the first print image is formed by selectively expanding a thermally expandable layer with thermal energy according to the density of the photothermal conversion material in the second print image when the sheet is irradiated with light from the other surface.
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The invention claimed is: 1. An apparatus for forming a three-dimensional image, the apparatus comprising: a print function unit that forms a first print image on one surface side of a thermally expandable sheet which comprises a thermally expandable layer formed on a surface of a base sheet, and that forms a second print image on the other surface side of the thermally expandable sheet, using a photothermal conversion material, the second print image being a mirror image of the first print image and overlapping, via the thermally expandable sheet, the first print image formed on the one surface side of the thermally expandable sheet; and an image processing unit that sets a density of the photothermal conversion material in the second print image based on a density of a photothermal conversion material in the first print image, wherein a three-dimensional image of the first print image is formed by selectively expanding the thermally expandable layer with thermal energy that is generated according to at least the density of the photothermal conversion material in the second print image when the thermally expandable sheet is irradiated with light from the other surface side of the thermally expandable sheet. 2. The apparatus according to claim 1 , wherein: the second print image is a grayscale image, and the image processing unit sets the density of the photothermal conversion material in the second print image in consideration of the thermal energy, which is generated according to the density of the photothermal conversion material in the first print image, so that the thermally expandable layer expands to achieve a preset predetermined bulge height. 3. The apparatus according to claim 2 , wherein: the first print image is a colored image and includes a plurality of regions that have different densities of the photothermal conversion material, and the image processing unit sets the density of the photothermal conversion material of each of specific portions of the second print image corresponding to the plurality of regions having the different densities of the first print image. 4. The apparatus according to claim 3 , wherein the light includes infrared wavelengths. 5. The apparatus according to claim 2 , wherein the image processing unit sets the density of the photothermal conversion material in the second print image to be inversely proportional to the density of the photothermal conversion material in the first print image, so that the thermally expandable layer expands to achieve a preset predetermined bulge height. 6. The apparatus according to claim 1 , wherein: the first print image is a colored image and includes regions that have different densities of the photothermal conversion material, and the image processing unit sets the density of the photothermal conversion material of each of specific portions of the second print image corresponding to the regions having the different densities of the first print image. 7. The apparatus according to claim 1 , wherein the image processing unit sets the density of the photothermal conversion material in the second print image to be inversely proportional to the density of the photothermal conversion material in the first print image, so that the thermally expandable layer expands to achieve a preset predetermined bulge height.
Veined printings; Fluorescent printings; Stereoscopic images; Imitated patterns, e.g. tissues, textiles · CPC title
Heating or cooling · CPC title
Foaming unrestricted by cavity walls, e.g. without using moulds or using only internal cores · CPC title
Coloured · CPC title
cellular or porous · CPC title
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