Systems and methods for optimizing production of packaging products

Patent metadata

Field	Value
Publication number	US-10002207-B2
Application number	US-201113805585-A
Country	US
Kind code	B2
Filing date	Jun 28, 2011
Priority date	Jun 29, 2010
Publication date	Jun 19, 2018
Grant date	Jun 19, 2018

Abstract

The present invention extends to methods, systems, and computer program products for optimizing production of packaging products. Packaging products can be automatically produced on-demand and can be optimized based on stored and/or real-time information. In some embodiments, a request for a packaging product is received and a real-time design optimization system accesses information about one or more design groups. The one or more design groups include multiple design options. The multiple design options are scored based on stored and/or real-time criteria. Based on the score, one or more top designs are identified for production and/or selection by an operator of the system.

First claim

What is claimed:

1. A method for optimizing production of packaging products, the method comprising:
hierarchically arranging a plurality of design groups to include, for at least some of the plurality of design groups, a plurality of main designs, wherein one or more of the plurality of main designs includes therein a plurality of packaging designs;
assigning restrictions applicable to one or more design groups, main designs, or packaging designs, wherein the restrictions include a requirement that a particular packaging design only be created by a particular packaging production machine;
assigning design feature values to the plurality of packaging designs, the design feature values including values for multiple design related features including material cost in combination with one or more of aesthetics, labor time, labor cost, protection capabilities, and assembly/closing material costs;
calculating a single preference score value for each packaging design, selected from the plurality of packaging designs, based upon each of the design feature values;
calculating an overall score by combining, for each packaging design, a calculated material cost, and the respective single preference score value;
receiving packaging production information for producing a packaging product, the packaging production information at least defining the size of the packaging product;
identify one or more main designs and packaging designs within the specified one or more design groups that are available to satisfy the packaging product request based on the assigned restrictions;
accessing the plurality of packaging designs associated with the specified one or more design groups, wherein each of the plurality of packaging designs is associated with the single preference score value;
selecting a packaging design that corresponds with the top overall score, from among the plurality of packaging designs, for producing the packaging product; and
sending instructions to produce the packaging product to a packaging production machine, the instructions instructing the packaging production machine to use available raw materials sufficient for the defined size and in accordance with the selected packaging design.

2. The method as recited in claim 1 , wherein accessing the one or more packaging designs comprises accessing a packaging design table, the packaging design table containing entries for at least a portion of the plurality of packaging designs, each of the at least a portion of the plurality of packaging designs indicating the design feature values for packaging production characteristics, the design feature values to be used when producing a packaging product in accordance with the packaging design.

3. The method as recited in claim 1 , wherein calculating the single preference score value for each packaging design comprises:
selecting a particular packaging material size from among a finite number of packaging material sizes; and
determining a quantity of packaging materials used to produce said packaging product using said selected packaging material size.

4. The method as recited in claim 3 , wherein selecting a particular packaging material size comprises selecting a particular packaging material size based on one or more of:
determining how the selected packaging design can be rotated;
determining if the packaging product can be produced with multiple-outs;
determining how dimensions for the packaging product can be swapped; and
determining if the packaging product can be mirrored.

5. The method as recited in claim 1 , wherein calculating the single preference score value for each packaging design comprises applying real-time data to calculate single preference score values for at least some of plurality of different packaging designs, the real-time data being dynamically adjustable.

6. The method as recited in claim 5 , wherein applying real-time data to calculate single preference score value for at least some of plurality of different packaging designs comprises calculating single preference score values based on one or more of estimated production time and estimated production cost of the packaging production, the production time and production cost being dynamically modifiable when production is backlogged, behind schedule, or stopped.

7. A method for identifying, within a packaging system, a design for producing a one or more main designs and packaging designs, the method comprising:
receiving definitions of a plurality of design groups;
hierarchically arranging the plurality of design groups to include, for at least some of the plurality of design groups, a plurality of main designs, wherein one or more of the plurality of main designs includes therein a plurality of packaging designs;
assigning restrictions applicable to one or more design groups, main designs, or packaging designs, wherein the restrictions include a requirement that a particular packaging design only be created by a particular packaging production machine;
assigning design feature values to the plurality of packaging designs, the design feature values including values for multiple design related features including material cost in combination with one or more of aesthetics, labor time, labor cost, protection capabilities, and assembly/closing material costs;
calculating a single preference score value for each packaging design, selected from the plurality of packaging designs, based upon each of the design feature values;
receiving a request for production of a box of a particular size and specifying one or more of the plurality of design groups;
identify one or more main designs and packaging designs within the specified one or more design groups that are available to satisfy the packaging product request based on the assigned restrictions;
calculating a material cost to produce packaging product using each of the one or more main designs and packaging designs;
calculating an overall score by combining, for each of the one or more main designs and packaging designs, the corresponding calculated material cost, and the respective single preference score value;
selecting a particular available design from the one or more main designs and packaging designs that corresponds with the top overall score;
selecting a packaging production machine to produce the packaging product in accordance with the selected particular available design the restrictions, the selected packaging production machine selected based on characteristics of the packaging production machine, including raw materials available at the packaging production machine; and
sending instructions to the selected packaging production machine to produce the packaging product from raw materials available at the packaging production machine and in accordance with the particular available design.

8. The method as recited in claim 7 , wherein identifying the one or more main designs and packaging designs comprises determining a footprint size for each of the plurality of different packaging designs.

9. The method as recited in claim 7 , wherein selecting the particular available design comprises:
determining an amount of corrugated fanfold material for producing the packaging product for each of the one or more main designs and packaging designs; and
scoring each of the one or more main designs and packaging designs based at least in part on the determined amount of corrugated fanfold material for producing the packaging product.

10. The method as recited in claim 9 , wherein selecting the packaging production machine to produce the packaging product comprises selecting the packaging production machine based on the determined amount of corrugated fanfold material for producing

Assignees

• Pettersson Niklas
• Packsize Llc

Inventors

• Pettersson Niklas

Classifications

• B65B59/003 Primary

  Arrangements to enable adjustments related to the packaging material · CPC title

• B65B59/001

  Arrangements to enable adjustments related to the product to be packaged · CPC title

• B65B57/00 Primary

  Automatic control, checking, warning, or safety devices (registering wrapping or container-forming material fed from rolls B65B41/18) · CPC title

• B31B50/006

  Controlling; Regulating; Measuring; Improving safety · CPC title

• B65B5/02

  Machines characterised by incorporation of means for making the containers or receptacles · CPC title