Air cleaner for motorcycle

Patent metadata

Field	Value
Publication number	US-10001092-B2
Application number	US-201514945281-A
Country	US
Kind code	B2
Filing date	Nov 18, 2015
Priority date	May 27, 2013
Publication date	Jun 19, 2018
Grant date	Jun 19, 2018

Abstract

An air cleaner mounted on a motorcycle for purifying an engine intake air includes a lower casing forming a cleaner main body, a covering for covering an upward region of the lower casing, a cleaner element disposed inside the lower casing and positioned below a mating interface between the lower casing and the covering, and a partition wall formed in the lower casing for supporting the cleaner element and forming a part of a wall of a clean chamber.

First claim

What is claimed is:

1. An air cleaner mounted on a motorcycle to purify an engine intake air, which air cleaner comprises:
a lower casing to form a cleaner main body;
a covering to cover an upward region of the lower casing;
a cleaner element disposed inside the lower casing and positioned below a mating interface defined between the lower casing and the covering;
a partition wall formed in the lower casing to support the cleaner element and also to form a portion of a wall of a clean chamber;
a dirty chamber formed in the lower casing and disposed on an upstream side of the cleaner element;
a resonant chamber communicated with the dirty chamber on the upstream side of the cleaner element; and
a plate-like dividing member having a plurality of circular communicating holes and configured to divide between the dirty chamber and the resonant chamber, the resonant chamber being opened to the outside through a slit shaped air vent hole extending in a longitudinal direction of a motorcycle body; wherein
the air vent hole is formed at an intermediate portion, of the resonant chamber, in a motorcycle widthwise direction.

2. The air cleaner for the motorcycle as claimed in claim 1 , further comprising:
four exit ports provided in the lower casing; and
four funnels mounted on the lower casing and disposed on a downstream side of the cleaner element through the partition wall, wherein:
the four exit ports are defined by the respective funnels, and the exit ports protrude adjacent to the covering rather than to the cleaner element;
each of the four funnels is disposed on a downstream side of the cleaner element through the partition wall;
a tip end face of the partition wall lies on one side of a major surface of a clean chamber side of the cleaner element adjacent the dirty chamber;
the four funnels are aligned in a row parallel to a motorcycle widthwise direction; and
two of the four funnels, which are arranged at a central portion in the motorcycle widthwise direction, are longer than the other two of the four funnels which are arranged outside in the motorcycle widthwise direction.

3. The air cleaner for the motorcycle as claimed in claim 1 , in which an exit port provided in the lower casing is formed by an upstream side opening of the funnel, and the exit port protrudes adjacent to the covering rather than to the cleaner element.

4. The air cleaner for the motorcycle as claimed in claim 1 , in which:
the cleaner element is disposed substantially horizontally within the air cleaner;
the resonant chamber exists below the dirty chamber;
the dividing member extends diagonally upwardly from an intake port defined in the lower casing to reach in the vicinity of an undersurface of the cleaner element
the resonant chamber is foamed by a portion of the lower casing; and
the intake port is provided in a lower front of the air cleaner.

5. The air cleaner for the motorcycle as claimed in claim 1 , in which the cleaner element comprises:
an element main body, made of a filtering material; and
a frame to support the element main body, the frame being fitted to the tip end face of the partition wall by means of a screw member.

6. The air cleaner for the motorcycle as claimed in claim 1 , in which:
the lower casing is formed with a step on which the cleaner element is placed; and
the cleaner element is urged against the step in the lower casing by a plurality of presser projections formed in the covering.

7. The air cleaner for the motorcycle as claimed in claim 1 , which motorcycle further comprises:
a head pipe to rotatably support a front fork; and
a main frame having a front end to which the head pipe is fitted, the main frame including a pair of left and right main frame pieces, in which the air cleaner is disposed in a location rearwardly of the head pipe and between the left and right main frame pieces.

Assignees

• Kawasaki Heavy Ind Ltd

Inventors

• Soeda Akira
• Katsukawa Yota
• Awazu Yoshitaka
• Matsumoto Satoshi
• Matsubara Kenta

Classifications

• F02M35/02491

  Flat filter elements, e.g. rectangular · CPC title

• F02M35/162 Primary

  Motorcycles; All-terrain vehicles, e.g. quads, snowmobiles; Small vehicles, e.g. forklifts · CPC title

• F02M35/02433

  Special alignment with respect to the air intake flow, e.g. angled or in longitudinal flow direction · CPC title

• F02M35/02416 Primary

  Fixing, mounting, supporting or arranging filter elements; Filter element cartridges · CPC title