Composite Metal Alloy Material
US-2015118516-A1 · Apr 30, 2015 · US
US10000839B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10000839-B2 |
| Application number | US-201615162767-A |
| Country | US |
| Kind code | B2 |
| Filing date | May 24, 2016 |
| Priority date | May 24, 2016 |
| Publication date | Jun 19, 2018 |
| Grant date | Jun 19, 2018 |
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Thermal spray coating compositions, methods of using thermal spray coating compositions, and remanufactured components are disclosed herein. A thermal spray coating composition can include about 7% to about 9% by weight aluminum, about 5% to about 7% by weight silicon, about 1% to about 3% by weight manganese, about 1% to about 14% by weight copper, with a remaining balance of iron. The thermal spray coating composition can include about 2% to about 12% by weight copper.
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What is claimed is: 1. A thermal spray coating composition comprising about 7% to about 9% by weight aluminum, about 5% to about 7% by weight silicon, about 1% to about 3% by weight manganese, about 1% to about 14% by weight copper, with a remaining balance of iron. 2. The thermal spray coating composition of claim 1 , wherein the copper is about 2% to about 12% by weight. 3. The thermal spray coating composition of claim 1 , wherein the aluminum is about 8% by weight. 4. The thermal spray coating composition of claim 1 , wherein the silicon is about 6% by weight silicon. 5. The thermal spray coating composition of claim 1 , wherein the manganese is about 2% by weight. 6. The thermal spray coating composition of claim 1 , wherein the copper is about 2% by weight. 7. The thermal spray coating composition of claim 1 , wherein the copper is about 6% by weight. 8. The thermal spray coating composition of claim 1 , wherein the copper is about 12% by weight. 9. The thermal spray coating composition of claim 1 , wherein the thermal spray coating can be used in one or more of the following processes: plasma spraying, detonation spraying, twin wire arc spraying, flame spraying, or high velocity oxy-fuel coating spraying. 10. The thermal spray coating composition of claim 1 , wherein the thermal spray coating composition is a wire. 11. The thermal spray coating composition of claim 9 , wherein the wire is a cored wire. 12. The thermal spray coating composition of claim 1 , wherein the thermal spray coating composition is gas atomized powder. 13. A remanufactured component comprising a substrate and a thermal spray coating composition comprising about 8% by weight aluminum, about 6% by weight silicon, about 2% by weight manganese, about 2% to about 12% copper, with a remaining balance of iron. 14. The remanufactured component of claim 13 , wherein the thermal spray coating composition is a wire.
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